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ZEKS Eclipse 120ZPA - User Manual

ZEKS Eclipse 120ZPA
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TECHNICAL MANUAL
ZEKS Compressed Air Solutions
1302 Goshen Parkway
West Chester, PA 19380
Phone: 610-692-9100
800-888-2323
Fax: 610-692-9192
Web: www.zeks.com
Form: ZEKS ZPA NEMA 1 V0813
ZPA Heatless Purge
Desiccant Compressed Air Dryer
90-5000 scfm
NOTICE
Those operating the machine or performing
maintenance should read and understand
the decals positioned on the machine and
the contents of this Technical Manual.
Ensure that this Technical Manual is not
removed permanently from the machine.

Table of Contents

Questions and Answers

  • M
    Mindy ReyesAug 14, 2025
    Why does my ZEKS Eclipse 120ZPA have an elevated dew point?
    • J
      Joseph CarrollAug 14, 2025
      An elevated dew point in your ZEKS Dryer can stem from several causes. It may be due to an insufficient purge rate, so check the purge flow settings and piping for obstructions, cleaning the piping and muffler if needed. Also, inlet air pressure below the design condition, a flow rate higher than the design condition, or an inlet temperature exceeding 120F can contribute to this issue. Check the pressure source and system for leaks, verify the flow rate, and inspect/service the aftercooler. Finally, entrained water entering the desiccant bed or desiccant contaminated by oil could be the reason. In this case, check the air/moisture separator, prefilter, and drains, replacing the dryer desiccant if necessary. Consider installing a suitable prefilter.
  • S
    Shannon RandallAug 18, 2025
    What to do if there is excessive pressure drop in my ZEKS Eclipse 120ZPA?
    • C
      Carla NewmanAug 18, 2025
      If you're experiencing an excessive pressure drop in your ZEKS Dryer, it could be due to an excessive flow rate. Check the flow rate and determine the cause for the increased air demand. Alternatively, the inlet pressure may be below the design condition, so you should check the pressure source.
  • J
    Joe HigginsAug 21, 2025
    How to fix a ZEKS Eclipse 120ZPA Dryer that fails to shift?
    • J
      Juan WagnerAug 21, 2025
      If your ZEKS Dryer isn't shifting, begin by checking the power input to ensure there's no issue with the power supply. Then, inspect the solenoid valve for any defects. Also, verify that there is pilot air by checking the pilot air line and ensuring the control air line filter is clean. Lastly, inspect the pilot-operated diaphragm valve seat for failure, replacing seals as needed.
  • M
    Matthew EdwardsAug 25, 2025
    What does it mean if the Blue Moisture Indicator (BMI) on my ZEKS Eclipse 120ZPA indicates a high moisture level?
    • T
      tammy19Aug 25, 2025
      If the Blue Moisture Indicator (BMI) on your ZEKS Dryer indicates a high moisture level, it could be due to an elevated dew point. Refer to the corrective actions for 'Elevated Dew Point'. Also, if the BMI is wet, depending on the desiccant saturation, it could take a week or more of continuous use for it to switch back to its blue (dry) state.
  • H
    hannah83Aug 28, 2025
    What to do if my ZEKS Eclipse 120ZPA Dryer fails to pressurize?
    • C
      Christina RiveraAug 28, 2025
      If your ZEKS Dryer fails to pressurize, it may be due to a faulty purge valve. Check that the repressurization circuit is sending a control signal and inspect the purge valve and its solenoid valve.
  • A
    Anthony JohnsonAug 31, 2025
    Why does my ZEKS Dryer fail to purge?
    • J
      Jody CarterAug 31, 2025
      If your ZEKS Dryer fails to purge, it could be because the purge valve does not open or is stuck in the closed position. Check the purge valve and its solenoid valve, repairing or replacing them if necessary. Also, verify that the repressurization circuit is sending a control signal.
  • D
    David SmithSep 3, 2025
    Why is my ZEKS Eclipse 120ZPA depressurizing too rapidly?
    • H
      Haley CortezSep 3, 2025
      If your ZEKS Dryer is depressurizing too rapidly, it could be that the purge valve doesn't close, and the dryer is repressurizing through the inlet valve. Check the purge valve and its solenoid valve.
  • A
    Angela WilliamsSep 7, 2025
    How to resolve excessive back pressure in the regenerating tower (above 5 psig) of my ZEKS Eclipse 120ZPA Dryer?
    • K
      Krystal ZunigaSep 7, 2025
      Excessive back pressure in the regenerating tower (above 5 psig) of your ZEKS Dryer can occur if the purge muffler does not pass air, indicating it is dirty and needs replacement. Alternatively, it could be that the purge muffler passes too much air because air is leaking across the valve. In this case, check the inlet valve and outlet check valves, and verify that the inlet valve is closed to the purging tower (0 psig tower).
  • K
    Kathleen MurphySep 10, 2025
    What causes excessively high pressure at the purge gauge on the right tower of my ZEKS Dryer?
    • H
      hhoodSep 12, 2025
      An excessively high pressure reading at the purge gauge on the right tower of your ZEKS Dryer may be due to improper calibration. Reset the gauge when the right tower is online.

Summary

Safety and Operation Precautions

Key Safety and Operation Precautions

Essential safety rules for operating and maintaining the air dryer to prevent injury or damage.

Principles of Dryer Operation

Drying Cycle Explanation

Detailed description of how compressed air is dried by adsorbing moisture in the desiccant towers.

Regeneration Cycle Explanation

Setting Regeneration Air Flow

Manual adjustment of purge air flow for optimal dryer performance and dew point.

Tower Repressurization Process

Drying Cycle Timing Sequences

Alarms and Indicators

Moisture Indicator Function

Failure-to-Shift Alarm System

High Humidity Alarm Function

Moisture Load Control Feature

Installation and Start-Up Procedures

Installation Preparation & Checks

Physical Installation: Location, Mounting & Piping

Required Filtration Systems

Importance of prefilters and afterfilters for protecting desiccant and preventing dust carryover.

Electrical Connection Procedures

Dryer Start-Up Procedure

Step-by-step guide for initial dryer energization, leak testing, and system verification.

Maintenance and System Checks

Scheduled Maintenance Tasks

Daily, semi-annual, annual, and biennial maintenance tasks for optimal dryer performance.

Prefilter and Afterfilter Maintenance

Guidelines for changing prefilter and afterfilter elements to prevent contamination and dust.

Pilot Air Control Valve Maintenance

Diaphragm Valve Service

Desiccant Changeout Procedure

Detailed steps for replacing desiccant in the towers, including safety and filling instructions.

Troubleshooting Guide

Wiring Diagrams

Flow Diagrams

Replacement Parts Diagrams

Replacement Parts List

ZEKS Eclipse 120ZPA Specifications

General IconGeneral
Airflow Capacity120 SCFM
Phase1
Frequency60 Hz
RefrigerantR-134a
Voltage115V

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