ZF 63 - Clutch Pack Disassembly

3.8 CLUTCH PACK
3.8.1 Removal of the clutch discs
Control block side (Fig. 8-1a)
ZF 63 A - ZF 63
. Remove thrust washer (1) off using two screwdri-
vers.
. Take off gear (2) and, needle bearings (3).
. Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from the
clutch housing.
Control block side (Fig. 8-1b)
ZF 80 A - ZF 80-1 A
. Remove thrust washer (1) off using screwdrivers.
. Take off gear (2), needle bearings (3), and spacer
(7).
. Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from
clutch housing.
Control block side (Fig. 8-1c)
ZF 85 A - ZF 80 A (ZF 85 A DERIVATE VERSION)
. Remove thrust washer (1) off using two screwdri-
vers.
. Take off gear (2) and needle bearing (3).
. Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from the
clutch housing.
15
Repair Manual and Spare Parts List Section 3
4
5
2
1
6
3
FIG. 8 - 1a
4
7
2
1
3
6
5
FIG. 8 - 1b
4
5
2
1
6
3
FIG. 8 - 1c