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ZF 63 A User Manual

ZF 63 A
100 pages
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ZF 63 A
ZF 63
ZF 80 A
ZF 80-1 A
ZF 80 A NEW VERSION
ZF 80-1 A NEW VERSION
ZF 85 A
NOVEMBER 2005
cod.
310.01.0054h
Repair Manual
and
Spare Parts List

Table of Contents

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ZF 63 A Specifications

General IconGeneral
BrandZF
Model63 A
CategoryMicrophone system
LanguageEnglish

Summary

3. DISASSEMBLY

3.7 TAPERED ROLLER BEARINGS

Instructions for checking and removing tapered roller bearing races.

3.8 CLUTCH PACK REMOVAL

Detailed steps for removing clutch discs from various transmission models.

4. ASSEMBLY

4.4 PREASSEMBLY OF HOUSING

Steps for pre-assembling housing components, including outer races and suction pipes.

4.5 BEARING CLEARANCE MEASUREMENT AND ADJUSTMENT

General guide to measuring bearing clearance and adjusting bearing pretension.

4.5.4-4.5.6 Shaft Bearing Clearance Measurement

Detailed steps for measuring bearing clearance on input, intermediate, and output shafts.

4.5.7-4.5.8 Bearing Adjustment and Final Housing Assembly

Adjusting bearing pretension and performing final housing assembly.

4.9 TRANSMISSION READY FOR OPERATION

Final steps including filling fluid and checking fluid level.

5. ADJUSTMENT DATA

6. HYDRAULIC DIAGRAM

7. TIGHTENING TORQUES

8. FUNCTION TEST

9. TROUBLESHOOTING

Transmission Shifting and Clutch Issues

Troubleshooting guide for shifting problems, delayed shifts, and clutch slippage.

Transmission Locked, Output Shaft Turning, and Low Pressure

Troubleshooting for locked gears, output shaft movement, and low shifting pressure.

Noise, Temperature, and Leakage Issues

Troubleshooting for noise, high oil temperature, and fluid leaks.

11. SPARE PARTS LIST ZF 63 A - ZF 63 - ZF 80 A - ZF 80-1 A

12. SPARE PARTS LIST ZF 80 A - ZF 80-1 A NEW VERSION

Name Plate Identification

Guidance on identifying transmission type and version from the name plate.

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