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ZF 80-1 A new version User Manual

ZF 80-1 A new version
100 pages
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ZF 63 A
ZF 63
ZF 80 A
ZF 80-1 A
ZF 80 A NEW VERSION
ZF 80-1 A NEW VERSION
ZF 85 A
NOVEMBER 2005
cod.
310.01.0054h
Repair Manual
and
Spare Parts List

Table of Contents

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ZF 80-1 A new version Specifications

General IconGeneral
BrandZF
Model80-1 A new version
CategoryMicrophone system
LanguageEnglish

Summary

2. SPECIAL TOOLS

EXTRACTOR

Tool for removing tapered roller bearing inner races.

CLAMPING RING

Tool for measuring bearing clearance on input shaft.

SHIM

Used to determine the correct preload of tapered roller bearings.

4. ASSEMBLY

4.1 INPUT SHAFT

Procedures for assembling discs, bearings, rings, and shims onto the input shaft.

4.2 INTERMEDIATE SHAFT

How to mount tapered roller bearing inner races onto the intermediate shaft.

4.3 OUTPUT SHAFT

Procedure for mounting the tapered roller bearing inner race onto the output shaft.

4.4 PREASSEMBLY OF HOUSING

Steps for assembling outer races and installing suction pipe/baffle.

4.5 MEASURING THE BEARING CLEARANCE/ADJUSTING THE PRETENSION OF BEARINGS

Guide to measuring bearing clearance and adjusting bearing pretension using shims.

4.6 CONTROL BLOCK

Steps for mounting the control block onto the input shaft.

4.9 MAKING THE TRANSMISSION READY FOR OPERATION

Steps for filling transmission fluid and checking the fluid level.

5. ADJUSTMENT DATA

5.1 SHIFTING PRESSURE

Graph showing shifting pressure vs. driving speed for different models.

5.2 LUBE OIL DELIVERY RATE

Graph showing lube oil delivery rate vs. driving speed.

6. HYDRAULIC DIAGRAM

7. TIGHTENING TORQUES

8. FUNCTION TEST

9. TROUBLESHOOTING

11. SPARE PARTS LIST ZF 63 A - ZF 63 - ZF 80 A - ZF 80-1 A

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