ZF GK30 User Manual

ZF Gotha GmbH • Karl-Liebknecht-Straße 26 • D-99867 Gotha
Maintenance and Installation Instructions
GK20 – GK40
Edition: 11.07.2006
For possible technical modifications of the product described in this manual ZF Gotha GmbH reserve the
right to change the product documentations, if necessary. Technical modifications are to be considered as
modifications in production, processing and appearance of the product.
Copyright ZF Gotha GmbH 2006

ZF GK30 Specifications

General

Brand	ZF
Model	GK30
Category	Microphone system
Language	English

Summary

DESCRIPTION

Safety Information and Symbols

Highlights safety information, symbols (DANGER, CAUTION) and responsible personnel for repair.

INSTALLATION

General Installation Guidelines and Torque Limits

Electric Motor Attachment Procedures

Step-by-step guide for attaching the electric motor to the transmission, including lubrication and alignment.

PIVOTED CONNECTION-STEERING

Mounting Gear Ring and Bogie Bearing for GK 20-30

Mounting Pivoted Bogie Bearing with Holding Ring for GK 40

Pivoted Connection Maintenance and Checks

Covers demounting, checking fixing bolts, lubrication, and relubrication intervals for the pivoted connection.

PIVOTED CONNECTION – ROLLER CHAIN STEERING

Chain Tensioner and Roller Chain Setup

Instructions for mounting the chain tensioner and adjusting the roller chain, including lubrication.

TRANSMISSION ATTACHMENT IN VEHICLE

Vehicle Mounting Construction Requirements

Specifies requirements for the vehicle's mounting construction for pivoted bogie bearings.

Drive Wheel Mounting Procedures and Tightening

INITIAL OPERATION / MAINTENANCE

Transmission Oil Grade and Capacity Specifications

Specifies approved oil grades and oil capacities for GK 20, 25, 30, and 40 transmissions.

Transmission Maintenance Intervals

Transmission Oil Change Procedure

Detailed steps for draining and filling transmission oil for GK 20, 25, 30, and 40 models.

MAINTENANCE SCHEME

Maintenance Work Schedule and Intervals