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ZF 63 - Cleaners and Sealants for Maintenance; Essential Measuring Tools for Repair; Standard Tools and Fixtures

ZF 63
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1.2 CLEANERS AND SEALANTS
6
Repair Manual and Spare Parts List Section 1
For cleaning:
Cold cleaner such as benzene, thrichloroethane or Loc-
tite fast cleaner N
o
. 7063.
|
WARNING
|
Keep detergents away from your skin, do not drink
and do not inhale their vapors! Always wear protec-
tive gloves and safety glasses!
Note accident prevention rules!
For assembly:
.
Loctite 243 medium-hard for securing oil plug on
ZF 80 A - ZF 80-1 A - ZF 85 A
.
Loctite 245 for securing output flange on spline.
.
Loctite 518 for housing surfaces.
.
Loctite 574 for outer diameter sealing rings.
.
Grease: Staburags NBU 30, Klueber Co. for radial
shaft seals.
.
ATF FLUID:
3.8 litres (1.0 US.gallons) for ZF 63
4.0 litres (1.05 US.gallons) for ZF 63 A
5.5 litres (1.5 US.gallons) for ZF 80 A - ZF 80-1 A
5.5 litres (1.5 US.gallons) for ZF 85 A
1.3. MEASURING TOOLS
MICROMETER
Measuring gauge from 0-25 mm (0-1.0 in.)
Accurancy of reading 1/100 mm (0.0004 in.)
DIAL INDICATOR GAUGE WITH ARM-TYPE
SUPPORT
DIAL GAUGE INCREMENTS
DIAL FACE CAN BE TURNED
TO ZERO POSITION
ACCURACY OF READING:
SMALL HAND 1 mm (.03937 in)
LARGE HAND
1/100 mm (.0004 in)
MEASURING DEPTH
APPROX. 11 mm (.433 in)
FEELER GAUGE
1.4. STANDARD TOOLS AND FIXTURE
WRENCH for hexagon bolts (8 - 17 - 19 - 22 mm) (7/8")
ALLEN WRENCH (6 mm)
HEXAGON SOCKET WRENCH (6 - 8 - 17 - 19 mm)
TORQUE WRENCH
adjustable up to 180 Nm (152 ft.lb.)
PLASTIC HAMMER (1000 g) and sturdy screwdriver
EXTRACTOR minimum diameter 130 m
PLIER

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