ZF 63 - Special Tools for ZF Transmission Repair

2. SPECIAL TOOLS
It is assumed that all standard tools, such as, torque
wrenches, open-end wrenches, allen keys and extrac-
tors, are available.
All fixtures for pressing parts in or out should be used in
conjunction with a hydraulic or manual press.
EXTRACTOR
Tapered roller bearing inner races
Basic Unit P/N 978.25.0017.0 (454421)
ADAPTER for basic unit 978.25.0017.0 (454421).
For bearing input shaft - spline side.
- P/N 978.25.0018.0 (469686) ZF 63 A - ZF 63
- P/N 978.35.0019.0 (500465) ZF 80 A - ZF 80-1 A -
ZF 85 A
D
EXTRACTOR SPLIT RING
Input shaft. Taper roller bearing inner race - control
block side. P/N 224.836.009 (456170)
EXTRACTOR Tapered roller bearing outer races basic
unit P/N 978.25.0021.0 (454422)
ADAPTER FOR
BASIC UNIT 454422
50
A
B
BASIC UNIT
LEGS KIT (composed of three legs)
P/N 978.25.0006.0 (477776)
Part number
ZF 63
ZF 63 A
ZF 80 A
ZF 80-1 A
ZF 85 A
ZF 80 A ]
978.25.0009.0 (477853) ll
978.25.0011.0 (477854) lll
978.25.0012.0 (477856) l
978.25.0013.0 (477857) l
978.35.0016.0 (477895) ll
] (ZF 85 A DERIVATE VERSION)
CLAMPING RING for measuring the bearing clearance
input shaft P/N 219.354.3 (618582)
LEVER
CLAMPING SCREW
INPUT SHAFT
DIAL INDICATOR
MANDREL
For disassembly and assembly
Shaft seal - input side : P/N 224.836.005 (454425)
Shaft seal - output side:
- P/N 224.836.006 (454426) ZF 63 A - ZF 63
- P/N 978.35.0005.0 (500449) ZF 80 A - ZF 80-1 A -
ZF 85 A
For assembling input shaft seal on the input spline side
Bushing P/N 20.0012.01 to insert input shaft seal
Only for models: ZF 63 A - ZF 63 - ZF 80 A - ZF 80-1 A
Mandrel P/N 20.0012.02 to assemble input shaft seal
Only for models: ZF 63 A - ZF 63 - ZF 80 A - ZF 80-1 A
Mandrel P/N 20.1072.01 to assemble input shaft seal
Only for model: ZF 85 A - ZF 80 A (ZF 85 A DERIVATE
VERSION)
7
Repair Manual and Spare Parts List Section 2