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Zontes ZT350T-D User Manual

Zontes ZT350T-D
183 pages
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ZT125/350T-D
Maintenance Manual
2023-04-14

Table of Contents

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Zontes ZT350T-D Specifications

General IconGeneral
BrandZontes
ModelZT350T-D
CategoryScooter
LanguageEnglish

Summary

Introduction

User Notice

1. Vehicle Information

Know Before Service

Essential guidelines and precautions before performing vehicle maintenance or disassembly.

D350 Technical Specification

Lists detailed technical specifications for the D350 model, covering vehicle, engine, and cooling systems.

Battery and Charging System

Details specifications and parameters for the vehicle's battery and charging system.

Tightening Torque

Provides torque values for general tightening of bolts and nuts.

2. Maintenance

Know Before Service

Provides guidelines and precautions before performing maintenance procedures.

Maintenance Schedules (D350 & D125)

Outlines inspection, replacement, and tightening schedules for D350 and D125 components.

Spark Plug Service

Instructions for disassembling, checking, and replacing spark plugs.

Engine Oil Service

Detailed steps for draining, replacing filter, and adding oil for D350 and D125 models.

3. EFI system

Know Before Service

Essential knowledge and precautions for working with the EFI system.

Error Code Reading and Clearing

Explains how to read and clear EFI fault codes using the meter or diagnostic tool.

Fault Diagnosis and Elimination

Guides for diagnosing and resolving common EFI component faults.

4. Ignition system

Know Before Service

Essential knowledge and precautions for diagnosing the ignition system.

Spark Plug Troubleshooting

Diagnoses and resolves issues related to spark plugs and ignition coils.

5. Starting system

Know Before Service

Essential knowledge and precautions for working with the starting system.

Starter Motor Troubleshooting

Diagnoses issues with the starter motor, including slow operation and failure to start.

6. Fuel supply system

Know Before Service

Essential guidelines and precautions before operating on the fuel supply system.

Fuel Tank and Pump Service

Step-by-step instructions for removing and disassembling the fuel tank and fuel pump.

7. Cooling system

Know Before Service

Precautions for working with the cooling system and coolant.

Coolant System Components and Flow

Diagrams showing the distribution and flow of cooling system components.

Radiator Assembly Removal

Step-by-step instructions for removing the radiator assembly.

8. Braking system

Know Before Service

Essential guidelines and precautions for maintaining the braking system.

Brake Lever and Component Disassembly

Diagnoses brake lever feel and provides steps for disassembling brake pumps and calipers.

Brake Fluid and Hose Service

Covers adding, replacing, and bleeding brake fluid and servicing brake hoses.

9. Battery/charging system

Know Before Service

Essential guidelines and precautions for battery and charging system maintenance.

Battery Troubleshooting Process

Flowchart for diagnosing battery issues and charging system faults.

10. Front fork assembly

Know Before Service

Essential guidelines and precautions for front fork disassembly and assembly.

Exploded view of front fork components

Exploded view of front fork components for D350 and D125 models with torque specifications.

11. Disassemble the engine

Caution

Important safety precautions before disassembling the engine.

Disassemble the engine

Detailed steps for disassembling the D350 and D125 engines.

12. Disassembly and assembly of vehicle covering parts

Caution

Important safety precautions and procedures for panel disassembly.

Windshield removal

Instructions for removing the windshield assembly.

Disassembly of the left &right side cover

Steps for disassembling the left and right side covers.

Disassembly of the storage box

Steps for disassembling the storage box.

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