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Zontes ZT350E - User Manual

Zontes ZT350E
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ZT350E
Maintenance Manual
202
3-04-11

Table of Contents

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Summary

Motorcycle Information

Know Before Service

Essential pre-service guidelines and safety precautions.

Technical Specifications

Detailed technical data for motorcycle components and fluids.

Component Layout Diagrams

Visual guides showing the placement of various motorcycle systems.

Maintenance Procedures

Maintenance Schedule

Recommended service intervals and tasks for optimal performance.

Air Filter System Maintenance

Steps for inspecting and replacing air filter elements.

Engine Oil and Gearbox Oil Service

Procedures for draining, replacing, and checking engine and gearbox oil.

Cooling System Maintenance

Procedures for checking, adding, and draining coolant, and servicing the radiator.

Brake System Service

Instructions for maintaining brake fluid, hoses, and components.

Front Fork Assembly and Maintenance

Procedures for front fork disassembly, inspection, and repair.

EFI System Diagnostics

EFI System Overview and Precautions

Introduction to the EFI system and essential service guidelines.

Error Code Diagnosis

Reading, interpreting, and clearing EFI system error codes.

EFI Component Troubleshooting

Diagnosing and resolving issues with individual EFI components.

EFI System Fault Diagnosis Flowcharts

Troubleshooting guides for common engine starting and running problems.

Ignition System

Ignition System Overview and Precautions

Introduction to the ignition system and safety guidelines.

Ignition System Troubleshooting

Diagnosing and resolving ignition system faults like no spark.

Ignition System Inspection and Timing

Procedures for inspecting the ignition system and checking ignition timing.

Starting System

Starting System Overview and Precautions

Introduction to the starting system and safety measures.

Starter Motor Troubleshooting

Diagnosing and resolving issues with the starter motor and relay.

Starter Motor Removal and Disassembly

Detailed steps for removing and disassembling the starter motor.

Fuel Supply System

Fuel Supply System Precautions and Inspection

Guidelines for servicing the fuel system and inspecting key components.

Cooling System

Cooling System Overview and Troubleshooting

Diagnosing high/low engine temperatures and coolant leaks.

Coolant System Component Layouts

Diagrams illustrating coolant system distribution and flow.

Thermostat and Water Pipe Service

Procedures for inspecting, testing, and servicing the thermostat and water pipes.

Water Pump Cover Assembly Inspection

Steps to inspect the water pump cover for leaks.

Braking System

Braking System Precautions and Troubleshooting

Safety guidelines and diagnosis for brake lever feel issues.

Disc Brake Component Disassembly

Procedures for disassembling brake pumps and calipers.

ABS System Troubleshooting

Diagnostic steps for resolving issues within the ABS system.

Battery;Charging System

Battery and Charging System Precautions

Guidelines for battery disposal, charging, and system checks.

Battery and Charging System Troubleshooting

Diagnosing battery performance and charging system faults.

Battery Disassembly and Charging System Checks

Procedures for battery removal, voltage checks, and charging system inspections.

Front Fork Assembly

Front Fork Assembly Precautions and Views

Safety guidelines and exploded views of front fork components.

Handlebar Component Disassembly and Installation

Steps for removing and installing handlebar covers and assemblies.

Front Wheel Replacement

Procedures for removing and installing the front wheel assembly.

Front Wheel Assembly Inspection and Maintenance

Inspecting and maintaining front wheel components like brakes, seals, bearings, and tires.

Front Shock Absorber Replacement

Detailed steps for replacing the front shock absorbers.

Disassembly and Assembly of Coverings

Fairing and Panel Removal

Steps for removing various body panels, covers, and fairings.

Headlight and Seat Removal

Procedures for removing the headlight assembly and the seat.

Storage Box and Fuel Tank Component Removal

Steps for removing glove box, fuel tank covers, and related parts.

Rear Skirt, Fender, and Pedal Assembly Removal

Procedures for removing rear skirt, fender, and pedal assemblies.

Handlebar and Front Storage Box Panel Removal

Steps for removing handlebar components and front storage box panels.

Summary

Motorcycle Information

Know Before Service

Essential pre-service guidelines and safety precautions.

Technical Specifications

Detailed technical data for motorcycle components and fluids.

Component Layout Diagrams

Visual guides showing the placement of various motorcycle systems.

Maintenance Procedures

Maintenance Schedule

Recommended service intervals and tasks for optimal performance.

Air Filter System Maintenance

Steps for inspecting and replacing air filter elements.

Engine Oil and Gearbox Oil Service

Procedures for draining, replacing, and checking engine and gearbox oil.

Cooling System Maintenance

Procedures for checking, adding, and draining coolant, and servicing the radiator.

Brake System Service

Instructions for maintaining brake fluid, hoses, and components.

Front Fork Assembly and Maintenance

Procedures for front fork disassembly, inspection, and repair.

EFI System Diagnostics

EFI System Overview and Precautions

Introduction to the EFI system and essential service guidelines.

Error Code Diagnosis

Reading, interpreting, and clearing EFI system error codes.

EFI Component Troubleshooting

Diagnosing and resolving issues with individual EFI components.

EFI System Fault Diagnosis Flowcharts

Troubleshooting guides for common engine starting and running problems.

Ignition System

Ignition System Overview and Precautions

Introduction to the ignition system and safety guidelines.

Ignition System Troubleshooting

Diagnosing and resolving ignition system faults like no spark.

Ignition System Inspection and Timing

Procedures for inspecting the ignition system and checking ignition timing.

Starting System

Starting System Overview and Precautions

Introduction to the starting system and safety measures.

Starter Motor Troubleshooting

Diagnosing and resolving issues with the starter motor and relay.

Starter Motor Removal and Disassembly

Detailed steps for removing and disassembling the starter motor.

Fuel Supply System

Fuel Supply System Precautions and Inspection

Guidelines for servicing the fuel system and inspecting key components.

Cooling System

Cooling System Overview and Troubleshooting

Diagnosing high/low engine temperatures and coolant leaks.

Coolant System Component Layouts

Diagrams illustrating coolant system distribution and flow.

Thermostat and Water Pipe Service

Procedures for inspecting, testing, and servicing the thermostat and water pipes.

Water Pump Cover Assembly Inspection

Steps to inspect the water pump cover for leaks.

Braking System

Braking System Precautions and Troubleshooting

Safety guidelines and diagnosis for brake lever feel issues.

Disc Brake Component Disassembly

Procedures for disassembling brake pumps and calipers.

ABS System Troubleshooting

Diagnostic steps for resolving issues within the ABS system.

Battery;Charging System

Battery and Charging System Precautions

Guidelines for battery disposal, charging, and system checks.

Battery and Charging System Troubleshooting

Diagnosing battery performance and charging system faults.

Battery Disassembly and Charging System Checks

Procedures for battery removal, voltage checks, and charging system inspections.

Front Fork Assembly

Front Fork Assembly Precautions and Views

Safety guidelines and exploded views of front fork components.

Handlebar Component Disassembly and Installation

Steps for removing and installing handlebar covers and assemblies.

Front Wheel Replacement

Procedures for removing and installing the front wheel assembly.

Front Wheel Assembly Inspection and Maintenance

Inspecting and maintaining front wheel components like brakes, seals, bearings, and tires.

Front Shock Absorber Replacement

Detailed steps for replacing the front shock absorbers.

Disassembly and Assembly of Coverings

Fairing and Panel Removal

Steps for removing various body panels, covers, and fairings.

Headlight and Seat Removal

Procedures for removing the headlight assembly and the seat.

Storage Box and Fuel Tank Component Removal

Steps for removing glove box, fuel tank covers, and related parts.

Rear Skirt, Fender, and Pedal Assembly Removal

Procedures for removing rear skirt, fender, and pedal assemblies.

Handlebar and Front Storage Box Panel Removal

Steps for removing handlebar components and front storage box panels.

Zontes ZT350E Specifications

General IconGeneral
Fuel SystemElectronic Fuel Injection
Front SuspensionTelescopic Fork
Tires Front120/70-15
Top Speed140 km/h
Engine TypeSingle Cylinder, 4-Stroke, Liquid Cooled
Displacement349 cc
TransmissionCVT
Fuel Capacity12.5 liters
Rear BrakeSingle Disc
Tires Rear140/-14
Rear SuspensionDouble shock absorber

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