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A.J.S. 31 De-Luxe - User Manual

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INSTRUCTION BOOK
A
A
A
J
S
350
Model
16
500
Model
18
SINGLE CYLINDER
MODEL
SPINGTWINS
Standard 20 and 20 De-Luxe (500 c.c.)
Standard 31 and 31 De-Luxe (650 c.c.)
CS and CSR Models (650 c.c)
Issued by :
A.J.S. MOTOR CYCLES : LONDON S.E.18
Proprie tors : ASSOCIATED MOTOR 'CYCLES LTD.

Table of Contents

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Summary

Data Specifications

Controls and Operation

Handlebar Controls

Describes levers and switches on the handlebars.

Foot Controls

Details rear brake pedal and gear change lever.

Control Identification

Driving and Operation

Fuel and Starting Procedures

Covers fuel supply and cold engine starting for all models.

Single Cylinder Starting

Specific starting instructions for single cylinder models.

Twin Cylinder Starting

Specific starting instructions for twin cylinder models.

Riding the Motorcycle

Stopping the Engine

Procedures for stopping the engine on different models.

On the Road Operation

Guidance on starting, gear changes, and throttle use.

Engine Running-In Procedure

Instructions for breaking in a new engine.

Driving Notes and Tips

Running-In Recommendations

Advice on speed, throttle use, and adjustments during break-in.

Gear Shifting Techniques

Best practices for smooth gear changes.

Lubrication Guide

Engine and Gearbox Lubrication

Specific oils for engine and gearbox lubrication based on temperature.

Chassis and Drive Lubrication

Lubricants for various chassis and drive components.

Lubrication Systems

Oil Circulation Checks

How to check oil flow in the engine.

Engine Lubrication Systems (Singles & Twins)

Details of the dry sump system for single and twin engines.

Oil Tank and Filters

Oil Filter Locations and Types

Details the three oil filters used in the system.

Engine Oil Circulation

Twin Cylinder Oil Circulation

Explains the oil flow path for twin cylinder engines.

Oil Pumps and Filters

Oil Filters

Details the three oil filters and their locations.

Lubrication Chart and Brake Details

Lubrication Chart

A visual guide to lubrication points on the machine.

Maintenance Schedule

Periodical Maintenance Overview

General advice on regular maintenance.

Daily Checks

Essential checks to perform daily.

Weekly Checks

Checks to perform weekly.

Scheduled Maintenance Intervals

Engine Service and Tuning

Valve Train Adjustment

Engine Component Removal

Cylinder Barrel and Piston Service

Camshaft and Valve Timing

Ignition Timing System

Setting the Ignition Timing

Ignition Timing Procedure

Step-by-step guide to setting the ignition timing.

Twin Cylinder Engine Service

Ignition Timing (Magneto Twins)

Timing Procedure (Magneto Twins)

Steps for timing the magneto ignition on twin models.

Valve Timing (All Twin Models)

Carburetter Service and Tuning

Carburetter Adjustment

Guide to adjusting carburetter settings.

Carburetter and Air Filter Details

Carburetter Tuning Information

Transmission Service

Gear Box Overview

Description of the gearbox layout and function.

Rotor, Sprocket, and Clutch Adjustment

Clutch Operating Mechanism Adjustment

How to adjust the clutch operating mechanism.

Clutch Spring Adjustment

Clutch Spring Adjustment Procedure

Steps to adjust clutch spring nuts and cups.

Fork and Frame Service

Steering Head Adjustment

How to adjust the steering head bearings.

Front Forks (Teledraulic)

General information on the Teledraulic front forks.

Rear Suspension

Wheels and Brakes

Removing Front Wheel

Steps to remove the front wheel.

Refitting Front Wheel

Steps to refit the front wheel.

Rear Wheel Removal (All Models)

General information on rear wheel removal.

Removing Quickly Detachable Rear Wheel

Steps for removing the QD rear wheel.

Wheel Bearings and Adjustment

Removing Rear Wheel (Non-QD Type)

Steps for removing the non-QD rear wheel.

Wheel Bearings and Adjustment

Information on wheel bearing types and adjustment.

Brake Adjustment Procedures

Brake Shoe Adjustment

How to adjust brake shoe contact.

Brake Adjustment Methods

Front Brake Adjustment

Steps for adjusting the front brake.

Rear Brake Adjustment

Adjust Rear Brake

Steps for adjusting the rear brake.

Electrical Service (Single Cylinder & Alternator Twins)

Lucas AC Lighting-Ignition Unit

Overview of the AC lighting and ignition system.

Electrical System Charging and Rectifier

Lucas Coil Ignition (Singles)

Details of the ignition system for single models.

Ignition System Components

Lucas Coil Ignition (Alternator Twins)

Ignition system details for alternator twin models.

Contact Breaker Service

Contact Breaker Gap Setting

How to check and adjust the contact breaker gap.

Ignition Coil and Capacitor

Ignition Coil (Alternator Twins)

Information on the ignition coil for alternator twins.

Electrical Service (Magneto Models)

Electrical Equipment Overview

Components of the electrical system for magneto models.

Ignition System (Magneto)

Details on the magneto ignition system.

Magneto Maintenance and Dynamo

Sparking Plugs and Lighting

Sparking Plug Service

Instructions for fitting, cleaning, and gapping sparking plugs.

Lighting and Accessories

Information on headlamp, pilot bulb, and rim removal.

Troubleshooting and Useful Information

Tracing Troubles

Common engine starting and running problems and causes.

Troubleshooting Common Issues

Repairs and Service Information

Repairs Process

Process for repairs, estimates, and part submission.

Service Department Information

Service Department Location and Hours

Details on where and when to find service.

Driver and Machine Legal Requirements

Information on insurance, driving license, and registration.

Legal Requirements and Components

Free Service Scheme

Free Service and Inspection Details

Information on the complimentary first service.

Inspection and Service Checklist

List of checks and adjustments included in the service.

Spare Parts Information

Tools and Special Equipment

Standard Tool Kit Contents

List of tools included with the motorcycle.

Guarantee and Repairs Guarantee

General Guarantee Terms

Terms and conditions of the new machine guarantee.

Repairs Guarantee Terms

Guarantee terms for repair work performed.

A.J.S. 31 De-Luxe Specifications

General IconGeneral
BrandA.J.S.
Model31 De-Luxe
CategoryMotorcycle
LanguageEnglish

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