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A.J.S. 16MS User Manual

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INSTRUCTION BOOK
A
J
S
1956
SINGLE CYLINDER
MODELS
18S
350 c.c.
16MS
Issued by:
A.J.S. MOTOR CYCLES LONDON S.E.18
Proprietors : ASSOCIATED MOTOR CYCLES LTD.
www.ajs-matchless.info
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A.J.S. 16MS Specifications

General IconGeneral
BrandA.J.S.
Model16MS
CategoryMotorcycle
LanguageEnglish

Summary

DATA

Capacities

Technical specifications for engine, gearbox, fuel tank, and other components.

Carburetter Settings

Details on main jets, pilot jets, and needle positions for different models.

Gear Ratios

Lists gear ratios for Touring and Trials models based on engine sprocket size.

Lighting and Part Specifications

Bulb types, voltages, wattages, part numbers, and oversize part details.

Weight and Wheel Specifications

Motorcycle weight details and wheel bearing end play.

CONTROLS

Handlebar Controls

Identification and function of controls on the right and left handlebars.

Pedal and Other Controls

Descriptions of rear brake pedal, gear change, kick-starter, and other controls.

DRIVING

Fuel Supply and Starting

Guidance on fuel supply, taps, and engine starting procedures from cold.

Machine Operation

Instructions for stopping the engine and riding the machine on the road.

Running In Procedure

Guidance on initial running-in for new machines and related notes.

Driving Techniques and Safety

Advice on gear changing, braking, and safe riding practices.

LUBRICATION

Engine and Gearbox Lubrication

Recommended oils and greases for engine and gearbox based on temperature.

Hub, Frame, and Chain Lubrication

Lubrication instructions for hubs, frame parts, chains, and other components.

Lubrication Chart

Visual guide to lubrication points on the machine.

MAINTENANCE

Periodical Maintenance Schedule

Daily, weekly, and mileage-based maintenance tasks.

Service Tasks by Mileage

Detailed tasks for 1,000, 3,000, 5,000, and 10,000-mile intervals.

ENGINE SERVICE

Access and Component Removal

Procedures for removing the petrol tank and rocker box.

Decarbonisation and Valve Servicing

Steps for decarbonisation, removing cylinder head, valves, and guides.

Valve Timing and Adjustment

Procedures for setting valve timing and adjusting tappets.

CARBURETTER SERVICE

Carburetter Function and Adjustment

Explanation of carburetter operation and adjustment procedures for idling.

Air Filter and Twist Grip

Instructions for servicing the air filter and adjusting the twist grip.

TRANSMISSION SERVICE

Gearbox Operation and Removal

Explanation of gearbox layout, removal of case covers, and end plates.

Chaincase and Clutch Assembly

Procedures for removing and refitting chaincases and clutch assemblies.

Clutch Adjustment

Steps for adjusting clutch springs and the operating mechanism.

CHAIN ADJUSTMENT

Front, Rear, Dynamo, Magneto Chains

Instructions for adjusting front, rear, dynamo, and magneto drive chains.

FORK & FRAME SERVICE

Steering Head Adjustment

Procedure for adjusting steering head bearings for proper play.

Teledraulic Front Forks

Details on Teledraulic fork operation, topping up oil, and assembly.

REAR SUSPENSION

Teledraulic Rear Legs

Information on rear suspension legs, hydraulic fluid, and oil level checking.

Stands and Chain Guard

Instructions for prop stand, centre stand removal, and rear chain guard removal.

WHEELS AND BRAKES

Wheel Removal and Bearings

Procedures for removing and refitting the front and rear wheels and their bearings.

Brake Systems and Adjustment

Instructions for brake shoes, pedals, drums, and adjustment procedures.

ELECTRICAL SERVICE

Ignition System

Details on magneto type, contact breaker adjustment, and lubrication.

Dynamo and Battery

Information on dynamo testing, AVC unit, and battery maintenance.

Lighting, Accessories, and Wiring

Details on headlamp, pilot lamps, rear lamp, horn, and wiring diagram.

USEFUL INFORMATION

Tracing Troubles

Common engine issues like starting, misfiring, power loss, and overheating.

Consumption and Steering Issues

Troubleshooting for excessive oil/petrol consumption and steering problems.

Tyre Wear and Cleaning

Guidelines for tyre wear, cleaning the machine, and caring for chromium plating.

REPAIRS AND SERVICE

Repair Procedures and Correspondence

Procedures for obtaining repairs, ordering parts, and customer communication.

Proprietary Fittings

List of proprietary parts and their respective manufacturers.

FREE SERVICE SCHEME

Inspection and Service Details

Details of the free service offered at 500 miles or three months.

SPARE PARTS

Spares Stockists and Ordering

Information on spare parts stockists, ordering, and delivery.

Spares List and Payment

Details on purchasing a spares list and payment methods.

TOOLS AND SPECIAL EQUIPMENT

Standard Tool Kit Contents

List of tools included in the standard kit for each machine.

Optional Equipment and Spares List

Details on optional equipment and the availability of a spares list.

GUARANTEE

Guarantee Terms and Conditions

Explanation of the guarantee period, exclusions, and conditions of service.

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