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General| Brand | A.J.S. |
|---|---|
| Model | 16 |
| Category | Motorcycle |
| Language | English |
Guidelines for safe motorcycle operation and noise management.
Specifications for model identification, engine capacities, and fluid capacities.
Jet sizes and settings for single and twin cylinder models.
Cylinder sizes, compression ratios, and ignition details.
Ignition, sparking plug, connecting rod, crankshaft, piston, and valve details for twins.
Engine shaft location, valve guides, timing, and springs for singles.
Details on available oversize parts for singles and twins.
Specifications for camshaft gears and machine weight.
Gear ratios for singles and twins, and sprocket details.
Chain sizes, lengths, and wheel bearing play details.
Throttle, air, ignition, clutch, and brake lever operations.
Gear change, kick-starter, lighting, ammeter, horn, and filler caps.
Operation of trip and total mileage recorders, and reset knob.
Recommendations for fuel quality and fuel tap operation.
Steps for starting single and twin cylinder engines from cold.
Procedures for stopping single, twin, and magneto models.
Guidance for riding, gear selection, and throttle control.
Recommendations for breaking in a new engine to ensure longevity.
Advice on gear changes, clutch use, and braking techniques.
Recommended oils and greases for various parts and conditions.
Specific oil grades for engine lubrication based on temperature.
Recommended oil grades for gear box lubrication based on temperature.
Grease recommendations for hubs, frame parts, and front forks.
Recommended grease for rear chains.
Procedure to verify oil flow in the engine lubrication system.
Details of oil flow for single and twin cylinder lubrication systems.
Operation of oil pumps and oil circulation paths for twins.
Details of delivery/return oil pumps, oil tank, and filters.
Adjustment of oil feed and cleaning of oil filters.
Procedure for adjusting tappet clearances on single cylinder models.
Steps for adjusting rocker clearances on twin cylinder models.
Process for removing carbon deposits from the engine.
Steps for removing the cylinder head on single cylinder models.
Procedures for removing and replacing valves and guides.
Method for grinding valves to ensure proper seating.
Steps for removing and replacing pistons and cylinder barrels.
Procedures for setting camshaft and valve timing.
Steps for checking and setting ignition timing.
Procedure for removing the oil pump plunger on single cylinder models.
Steps for removing cylinder heads on twin cylinder models.
Procedures for re-timing ignition on twin cylinder magneto models.
Valve timing specifications and procedures for twin models.
Explanation of carburetter operation and adjustment procedures.
Troubleshooting common idling and fuel consumption issues.
Overview of the gearbox, its operation, and retention.
Explanation of how the gear change pedal operates.
Procedures for removing and refitting the outer and inner gear box covers.
Removing and refitting front chaincase and engine sprockets.
Adjusting the clutch operating mechanism for proper free movement.
Procedure for adjusting clutch springs.
Steps for dismantling the clutch shock absorber.
Procedures for dismantling the gear box, including shafts and gears.
Method for adjusting steering head bearings for proper play.
Explanation of the Teledraulic fork system and its components.
Steps to expose the front fork springs for servicing.
Procedure for removing the front fork slider.
Steps for removing the front fork inner tube.
Overview of the rear suspension unit and its lubrication.
Adjusting cam rings, prop stands, centre stands, and oil tanks.
Procedure for removing the rear chain guard.
Steps for removing and refitting the front wheel.
Steps for removing and refitting rear wheels (quick-detachable and standard).
Information on wheel bearing types and adjustment procedures.
Steps for dismantling front wheel bearings.
Details on front brake cover plate positioning and brake drums.
Information on brake shoes and their adjustment.
Detailed steps for adjusting front and rear brakes.
Procedure for adjusting the brake pedal position.
Recommendations for tyre maintenance, pressure, and alignment.
Details of the alternator system and its components.
Normal operation, emergency starting, and charging procedures.
Information on rectifiers and Lucas coil ignition systems.
Procedures for cleaning, setting, and adjusting contact breakers.
Details on ignition coil and capacitor for alternator twins.
Information on battery types, fitting, topping up, cleaning, and storage.
Location, hours, and services offered by the department.
Information on insurance, driving licenses, registration, and road laws.
Information on purchasing genuine parts and finding stockists.
Guidelines for placing orders and communicating with the company.
Details on payment methods and the product guarantee.
List of tools included in the standard kit.
Details on available optional accessories.
Information on ordering gasket sets and optional badges.
Conditions and limitations of the product guarantee.
Terms and conditions for repair services.
