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A.O. Smith DVE - 120 - User Manual

A.O. Smith DVE - 120
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1
Service Handbook
PRINTED IN THE U.S.A 0908 315014-000
SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE AGENT.
COMMERCIAL ELECTRIC WATER HEATERS
MODELS DRE-52/80/120 SERIES 100
& DVE-52/80/120 SERIES 100
INSTALLATION CONSIDERATIONS - PRE SERVICE
CHECKS - WATER HEATER CONSTRUCTION -
OPERATION & SERVICE - TROUBLESHOOTING
500 Tennessee Waltz Parkway
Ashland City, TN 37015
http://waterheatertimer.org/How-to-wire-water-heater-thermostats.html
http://waterheatertimer.org/3-phase-water-heater.html

Table of Contents

Other manuals for A.O. Smith DVE - 120

Questions and Answers

  • Q
    qbradleyJul 28, 2025
    Why A.O. Smith Water Heater has no hot water?
    • R
      Rebecca BradfordJul 28, 2025
      If your A.O. Smith Water Heater isn't producing hot water, it could be due to a hot water supply valve being turned off. If you have Surface Mount Control Models, check the thermostat/ECO controls. For Electronic Control Models, verify the Operating Set Point and Differential Set Points. Also, for Electronic Control Models, make sure both enable/disable circuits at the CCB’s J7 plug/socket connection are closed circuits.
  • J
    josephclarkAug 6, 2025
    What to do if A.O. Smith DVE - 120 Water Heater trips breaker?
    • J
      jwilliamsAug 6, 2025
      If your A.O. Smith Water Heater is tripping the breaker, ensure that the power supply breaker/fusing to the water heater meets the minimum required fuse/wire/breaker sizing, referring to the voltage and amperage listed on the water heater rating plate. Also, verify that the internal power supply phase wiring is configured correctly. Check for any pinched or shorted wiring, whether it's internal or in the power supply wiring.
  • B
    Brian EdwardsAug 10, 2025
    What to do if A.O. Smith Water Heater shows 'No Current Detected'?
    • J
      Justin MeyerAug 10, 2025
      If your A.O. Smith Water Heater displays a “No Current Detected” alert, first ensure the power supply to the water heater matches the voltage listed on the rating plate. For 3-phase models, check for a dead leg of power. Also, check the power circuit fuses, heating elements, and contactors. Inspect the power circuit wiring to heating elements from the Power Distribution Block, to fuse blocks, to contactors, to heating elements, referring to the wiring diagram and Contactor Configuration illustration. Correct any miswiring and repair or replace damaged wiring as needed. Check the Element Sensor J12, J13, J14 plug/socket connections at the CCB for wear or damage, ensuring they are properly connected. Finally, check the Element Sensors themselves and replace any that are defective.
  • R
    Ricky ScottAug 14, 2025
    What causes 'Energy Cut Out (ECO)' fault in A.O. Smith DVE - 120 Water Heater?
    • J
      James McgrathAug 15, 2025
      If your A.O. Smith Water Heater is showing an 'Energy Cut Out (ECO)' fault, check the J5 plug/socket connections at the CCB to ensure they are properly connected. Check the ECO continuity and for 120 VAC to and from the ECO. Replace the Immersion Temperature Probe if the ECO switch contacts remain open at normal operating temperatures. Also, inspect the water system piping to ensure no external heat sources are adding heat to the water inside the water heater.
  • M
    Monica GlassAug 18, 2025
    What does 'Temp Probe Short' mean on A.O. Smith DVE - 120?
    • Y
      Yvonne MurphyAug 18, 2025
      If your A.O. Smith Water Heater is displaying a “Temp Probe Short” fault, check for pinched or shorted wires between the J5 plug/socket connection on the CCB and the Immersion Temperature Probe. Repair or replace any damaged wiring. Also, check the resistance of the temperature sensor inside the Immersion Temperature Probe; replace the probe if the measured resistance is below 390 ohms.
  • J
    Jeffery MartinezAug 22, 2025
    How to resolve 'Temp Probe Open' fault on A.O. Smith DVE - 120 Water Heater?
    • M
      Michelle KennedyAug 23, 2025
      If your A.O. Smith Water Heater is showing a 'Temp Probe Open' fault, check the J5 plug/socket connections at the CCB to ensure they are properly connected. Check the resistance of the temperature sensor inside the Immersion Temperature Probe. Also, check for pinched or broken wiring between the Immersion Temperature Probe and the J5 plug/socket connection on the CCB; repair or replace damaged wiring as necessary.
  • C
    Carrie GonzalezNov 1, 2025
    Why A.O. Smith DVE - 120 Water Heater not enough hot water?
    • B
      Bobby CookNov 1, 2025
      If you're not getting enough hot water from your A.O. Smith Water Heater, it might be undersized. If you have Surface Mount Control Models, check the thermostat/ECO controls. For Electronic Control Models, verify the Operating Set Point and Differential Set Points. Also, for Electronic Control Models ensure the water heater is not in the Economy Mode during peak demand periods and ensure the time is set correctly (daylight savings etc). Ensure the power supply matches the listed voltage on the water heater rating plate. Check for a water supply piping leak or restriction, such as lime/scale or a partially closed valve. Check Contactors on Electronic Control Models. Check both enable/disable circuits at the CCB’s J7 socket on Electronic Control Models. If either/both circuits are being used...

Summary

INTRODUCTION

QUALIFICATIONS - QUALIFIED SERVICE AGENT

Defines the required expertise and responsibilities for servicing the water heater.

SERVICE WARNING

Emphasizes the need for qualified personnel and cautions against attempting tasks without proper skills.

IMPORTANT SERVICE REMINDER

Highlights the critical step of visually inspecting wiring and connectors during troubleshooting.

INSTRUCTION MANUAL

INSTALLATION CONSIDERATIONS

PRE SERVICE CHECKS

WIRING CONNECTIONS

Stresses the importance of tightening all wiring connections before powering on the unit.

SERVICE PRECAUTIONS

Lists essential safety measures and procedures to follow before and during servicing.

WATER HEATER CONSTRUCTION

OPERATION & SERVICE

FUSES

Explains how to test and replace power circuit and control circuit fuses.

Thermostat & ECO Test

Step-by-step guide to test thermostat and ECO control functionality.

Heating Element Amperage Test

Procedure to test heating element amperage for proper operation.

Heating Element Voltage Test

Procedure to test voltage supplied to heating elements.

Heating Element Resistance & Ground Tests

Tests for element resistance and continuity to ground.

Heating Element Ground Test

Specific test for grounding issues with heating elements.

Replacing Heating Elements

Step-by-step guide for replacing heating elements.

Contactor Inspection

Outlines procedures for visually inspecting contactors.

Contactor Coil Voltage - At Contactor

Tests the voltage supplied to the contactor coil.

Contactor Coil Voltage - At CCB

Tests the voltage originating from the CCB for contactor coils.

120 VAC Control Circuit Transformer Test

Procedure to test the primary and secondary windings of the 120 VAC transformer.

24 VAC Transformer Test

Procedure to test the primary and secondary windings of the 24 VAC transformer.

ELECTRONIC CONTROLS

Checking Power and Ground To The CCB

Verifies correct power and ground supply to the CCB.

ELECTRONIC CONTROL SYSTEM

TROUBLESHOOTING

COMMON SERVICE PROBLEMS

Lists common issues like no hot water, not enough hot water, and breaker trips.

CONTROL SYSTEM UNRESPONSIVE

Addresses issues where the control system or UIM is not responding.

Control System Unresponsive (cont)

Continues troubleshooting for unresponsive control systems and heating cycles.

FAULT AND ALERT MESSAGES

Provides guidance for specific fault and alert messages like "No Current Detected".

Fault & Alert Messages

Details troubleshooting for the "Energy Cut Out (ECO)" fault condition.

A.O. Smith DVE - 120 Specifications

General IconGeneral
BrandA.O. Smith
ModelDVE - 120
CategoryWater Heater
LanguageEnglish

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