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A.O. Smith DVE - 120 User Manual

A.O. Smith DVE - 120
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1
Service Handbook
PRINTED IN THE U.S.A 0908 315014-000
SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE AGENT.
COMMERCIAL ELECTRIC WATER HEATERS
MODELS DRE-52/80/120 SERIES 100
& DVE-52/80/120 SERIES 100
INSTALLATION CONSIDERATIONS - PRE SERVICE
CHECKS - WATER HEATER CONSTRUCTION -
OPERATION & SERVICE - TROUBLESHOOTING
500 Tennessee Waltz Parkway
Ashland City, TN 37015
http://waterheatertimer.org/How-to-wire-water-heater-thermostats.html
http://waterheatertimer.org/3-phase-water-heater.html

Table of Contents

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A.O. Smith DVE - 120 Specifications

General IconGeneral
BrandA.O. Smith
ModelDVE - 120
CategoryWater Heater
LanguageEnglish

Summary

INTRODUCTION

QUALIFICATIONS - QUALIFIED SERVICE AGENT

Defines the required expertise and responsibilities for servicing the water heater.

SERVICE WARNING

Emphasizes the need for qualified personnel and cautions against attempting tasks without proper skills.

IMPORTANT SERVICE REMINDER

Highlights the critical step of visually inspecting wiring and connectors during troubleshooting.

INSTRUCTION MANUAL

INSTALLATION CONSIDERATIONS

PRE SERVICE CHECKS

WIRING CONNECTIONS

Stresses the importance of tightening all wiring connections before powering on the unit.

SERVICE PRECAUTIONS

Lists essential safety measures and procedures to follow before and during servicing.

WATER HEATER CONSTRUCTION

OPERATION & SERVICE

FUSES

Explains how to test and replace power circuit and control circuit fuses.

Thermostat & ECO Test

Step-by-step guide to test thermostat and ECO control functionality.

Heating Element Amperage Test

Procedure to test heating element amperage for proper operation.

Heating Element Voltage Test

Procedure to test voltage supplied to heating elements.

Heating Element Resistance & Ground Tests

Tests for element resistance and continuity to ground.

Heating Element Ground Test

Specific test for grounding issues with heating elements.

Replacing Heating Elements

Step-by-step guide for replacing heating elements.

Contactor Inspection

Outlines procedures for visually inspecting contactors.

Contactor Coil Voltage - At Contactor

Tests the voltage supplied to the contactor coil.

Contactor Coil Voltage - At CCB

Tests the voltage originating from the CCB for contactor coils.

120 VAC Control Circuit Transformer Test

Procedure to test the primary and secondary windings of the 120 VAC transformer.

24 VAC Transformer Test

Procedure to test the primary and secondary windings of the 24 VAC transformer.

ELECTRONIC CONTROLS

Checking Power and Ground To The CCB

Verifies correct power and ground supply to the CCB.

ELECTRONIC CONTROL SYSTEM

TROUBLESHOOTING

COMMON SERVICE PROBLEMS

Lists common issues like no hot water, not enough hot water, and breaker trips.

CONTROL SYSTEM UNRESPONSIVE

Addresses issues where the control system or UIM is not responding.

Control System Unresponsive (cont)

Continues troubleshooting for unresponsive control systems and heating cycles.

FAULT AND ALERT MESSAGES

Provides guidance for specific fault and alert messages like "No Current Detected".

Fault & Alert Messages

Details troubleshooting for the "Energy Cut Out (ECO)" fault condition.

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