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A.O. Smith BTH-120 User Manual

A.O. Smith BTH-120
80 pages
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COMMERCIAL GAS WATER HEATERS
Instruction Manual
PRINTED 1012 197727-003
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.


Read and understand this instruction
manual and the safety messages
herein before installing, operating or
servicing this water heater.
Failure to follow these instructions and
safety messages could result in death
or serious injury.
This manual must remain with the
water heater.
MODELS
BTH-120/150/199/250
SERIES 100 & 101
INSTALLATION - OPERATION - SERVICE
- MAINTENANCE - LIMITED WARRANTY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.


www.hotwater.com

Table of Contents

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A.O. Smith BTH-120 Specifications

General IconGeneral
ModelBTH-120
CategoryWater Heater
TypeTank
Fuel TypeNatural Gas
Capacity120 gallons
Energy Factor0.62
Pressure Rating150 PSI
InsulationFoam
Warranty - Tank6 years
Warranty - Parts1 year
Power SourceGas
Heating ElementGas Burner
Temperature Range120°F to 180°F

Summary

Safe Installation, Use and Service

Approvals

Lists certifications and standards the product meets.

General Safety Information

Precautions

Lists immediate actions and warnings for unsafe conditions.

Grounding Instructions

Details the requirements for electrical grounding of the unit.

Fire, Breathing, and Electrical Hazards

Critical warnings about fire, CO, and electrical shock risks.

Introduction

Qualified Installer or Service Agency

Defines requirements for qualified personnel performing installation and service.

ICOMM™ & BACnet Compatible

Describes compatibility with remote monitoring systems.

Features and Components

Basic Operation

Describes the primary function of the heat exchanger and burner.

Blower/Burner Assembly Detail

Illustrates and describes the blower/burner assembly.

Top Views

120,000 & 150,000 Btu/hr Models Top View

Diagram showing top view components for specific models.

BTH 120 & 150 Components

Lists and describes the numbered components for BTH 120 & 150 models.

Top Views (Cont)

199,000 & 250,000 Btu/hr Models Top View

Diagram showing top view components for specific models.

BTH 199 & 250 Components

Lists and describes the numbered components for BTH 199 & 250 models.

Side Views

120,000 & 150,000 Btu/hr Models

Diagram showing side views for specific models.

199,000 & 250,000 Btu/hr Models

Diagram showing side views for specific models.

Installation Considerations

Rough In Dimensions

Provides critical dimensions for planning installation locations.

Top Views

Diagrams illustrating top views for different models.

Locating the Water Heater

CAUTION Property Damage Hazard

Warns about potential water damage and the need for drainage.

WARNING Fire or Explosion Hazard

Safety warnings regarding flammable vapors and ignition sources.

Clearance to Combustible Materials

Service Clearance

Details the necessary space for servicing various components.

Intake Air and Vent Pipe Clearances

Specifies clearances for vent and intake air piping.

Installation Requirements

Gas Supply Systems

Details requirements for natural gas and propane supply lines.

Power Supply

Specifies electrical requirements, grounding, and polarity.

Power Fluctuations and Electrical Noise

Discusses potential issues with power supply quality and solutions.

Installation Requirements (Continued)

Mixing Valves

Information on using mixing valves to control water temperature.

Closed Water Systems

Discusses implications of closed water systems and thermal expansion.

Thermal Expansion

Explains thermal expansion and the need for expansion tanks.

Temperature-Pressure Relief Valve

T&P Valve Discharge Pipe Requirements

Lists specific requirements for the discharge pipe of the T&P valve.

Condensate Drain

Condensate Drain Water Trap

Importance and function of the condensate drain water trap.

Comustible Material Storage

Fire or Explosion Hazard

Warnings about storing flammable materials near the appliance.

Contaminated Air

Breathing Hazard - Carbon Monoxide Gas

Risks associated with contaminated combustion air and CO.

Air Requirements

Breathing Hazard - Carbon Monoxide Gas

Warnings about CO risks and the need for proper air supply.

Unconfined Space

Defines requirements for adequate air in unconfined spaces.

Confined Space

Defines confined spaces and air supply requirements.

Outdoor Air Through Two Vertical Ducts

Air From Other Indoor Spaces

Installation Requirements - Commonwealth of Massachusetts

Installation of Carbon Monoxide Detectors

Requirements for installing CO detectors in Massachusetts.

Signage

Specifies required signage for gas vent terminals.

Venting Installation

Breathing Hazard - Carbon Monoxide Gas

Warnings about CO risks and the need for proper air supply.

Venting Configurations

Overview of Power Vent and Direct Vent configurations.

BTH 199 & 250 Intake Air Connection

Inspect/Adjust Intake Air Tee Fitting

Steps to inspect and adjust the intake air tee fitting.

Venting Requirements

Approved Materials

Lists approved materials for vent and intake air piping.

Pipe Size Requirements

Specifies requirements for vent and intake air pipe sizes.

Maximum Equivalent Lengths

Details maximum allowable equivalent lengths for pipe runs.

Venting Installation Sequence

Power Vent Installation

Step-by-step instructions for installing power vent configurations.

Direct Vent Installation

Step-by-step instructions for installing direct vent configurations.

Vertical Termination Installation

Standard Factory Supplied Terminations

Illustrates standard factory supplied vent and intake air terminations.

Sidewall Termination Installation

Sidewall Termination - Direct Vent Standard Terminations

Illustrates direct vent sidewall termination with standard components.

Concentric Termination Installation

Concentric Termination Flat Roof Clearance

Illustrates clearance requirements for flat roof concentric terminations.

4 Inch Concentric Termination Installation

4 Inch Concentric Termination Vertical Installation

Illustrates vertical installation of 4-inch concentric terminations.

4 Inch Concentric Termination Sidewall Installation

Illustrates sidewall installation of 4-inch concentric terminations.

Multiple Concentric Termination Clearances

Close Proximity & Standard Clearance

Details clearances for concentric terminations in close proximity or standard.

Two Concentric Terminations

Illustrates arrangements for two concentric terminations.

Three Concentric Terminations

Illustrates arrangements for three concentric terminations.

Multiple Concentric Termination Arrangements

Two Concentric Terminations

Shows sidewall and roof arrangements for two terminations.

Four Concentric Terminations

Shows sidewall and roof arrangements for four terminations.

Eight Concentric Terminations

Shows sidewall and roof arrangements for eight terminations.

Venting Arrangements

Power Vent Configurations

Diagrams of vertical and horizontal power vent configurations.

Direct Vent Configurations

Diagrams of vertical and horizontal direct vent configurations.

Venting Arrangements (Continued)

Direct Vent Vertical Vent Horizontal Intake

Diagram of a direct vent with horizontal intake configuration.

Direct Vent Horizontal Vent Vertical Intake

Diagram of a direct vent with vertical intake configuration.

Direct Vent Vertical Concentric

Diagram of a direct vent with vertical concentric termination.

Direct Vent Horizontal Concentric

Diagram of a direct vent with horizontal concentric termination.

Termination Clearances Sidewall Power Vent

Exterior Clearances for Sidewall Vent Termination

Details exterior clearances for sidewall vent terminations.

Termination Clearances Sidewall Direct Vent

Exterior Clearances for Sidewall Vent Termination

Details exterior clearances for sidewall vent terminations.

Water Heater Installation

Condensate Drain Installation

Instructions for installing the condensate drain line.

Condensate Trap Detail

Diagram showing details of the condensate trap assembly.

Supply Gas Line Installation

Supply Gas Line Sizing

Guidelines for sizing the supply gas line based on length and input.

Supply Gas Line Sizing U. S. Units

Table providing gas line sizing data in US units.

Gas Line Connection

Gas Line Leak Testing

Procedures for testing gas lines for leaks.

Electrical Wiring

Power Supply Connections

Instructions for connecting the 120 VAC power supply.

Correct Polarity

Explains the importance of correct power supply polarity.

Enable/Disable Circuit

Describes the circuit for disabling heating operation via external controls.

Water Line Connections

Water Piping Diagrams

Provides diagrams for typical water piping applications.

T&P Valve Discharge Pipe

Details requirements for the Temperature-Pressure Relief Valve discharge pipe.

Temperature Regulation

High Temperature Limit Control (ECO)

Explains the function and reset of the ECO limit switch.

Thermostat Control

Information on setting the thermostat and scald prevention.

Control System Operation

Overview

Overview of the electronic control system components and function.

Control System Navigation

How to navigate menus and use user input buttons.

UIM (User Interface Module)

Description and illustration of the user interface module.

Status Icons

Status Icon Descriptions

Descriptions of various status icons indicating operational states and faults.

Operating States

Standby

State where the water heater is not actively heating.

Heating

State indicating the water is actively being heated.

Control System Processes

Describes key process steps like input verification and cycle delays.

User Settings & Control System Menus

Temperatures Menu

Access to adjust operating set point and differential settings.

User Settings & Control System Menus (Continued)

Temperature Probe Settings

Details on temperature probes and offset adjustments.

Component Status

Displays operational status of switches and components.

Display Settings

Display Options

User adjustable settings for screen display, units, and backlight.

Heater Information

Operational Data

Displays accumulated operational time, cycle counts, and software versions.

Fault and Diagnostic Logs

Current Fault Information

Displays the active fault message and its cause.

Fault History

Lists recent fault and alert messages with timestamps.

Fault Occurrence Count

Shows the total count of each fault condition encountered.

Service Contact Information

Show Contact Information

Option to enable display of personalized contact information.

Change Contact Name

Allows entry or modification of the service contact name.

Change Contact Phone

Allows entry or modification of the service contact phone number.

Start Up

Prior to Start Up

Lists prerequisites and skills required before starting the unit.

Filling and Gas Purging

Instructions for filling the tank and purging the gas line.

Initial Start Up Procedure

Detailed procedure for the initial startup of the water heater.

Lighting the Water Heater

Gas Valve Top View

Diagram showing the top view of the gas valve for specific models.

Gas Valve / Venturi Assembly Top View

Diagram showing the top view of the gas valve/venturi assembly.

Supply Gas Pressure Adjustment

Manifold Gas Pressure Adjustment

Instructions for adjusting manifold gas pressure.

Checking the Firing Rate

High Altitude Installations

Guidance for installing the water heater at high altitudes.

Lighting the Water Heater (Continued)

BTH 120 and 150 Models Only

Safety and operating instructions specific to BTH 120/150 models.

Operating Instructions

Step-by-step guide for operating the water heater.

BTH 199 and 250 Models Only

Operating Instructions (Continued)

Troubleshooting

Installation Checklist

Checklist to verify installation requirements before troubleshooting.

Sequence of Operation

Explanation of the normal sequence of operation for the unit.

Sequence of Operation Flow Chart

Operational Problems

Installation Errors

Lists common installation oversights causing operational issues.

Rough Starting, Rough Operation

Addresses issues related to rough ignition or operation.

Operational Problems (Continued)

Water Is Too Hot

Discusses causes and solutions for excessively hot water.

Noisy Operation

Explains causes of rumbling or pounding noises during heating.

Water Leakage Is Suspected

Lists potential causes for water leakage from the unit.

Fault and Alert Conditions

Explains fault and alert messages displayed by the control system.

Fault and Alert Messages

Possible Causes - Check/Repair

Lists potential causes and checks for specific fault messages.

Fault and Alert Messages (Cont)

Possible Causes - Check/Repair

Lists potential causes and checks for specific fault messages.

Maintenance

Maintenance Schedule

Table outlining periodic maintenance operations and intervals.

Draining and Flushing

Procedures for draining and flushing the water heater tank.

Sediment Removal

Lime Scale Removal

Chemical Lime Scale Removal

Powered Anode Rods

Temperature-Pressure Relief Valve Test

Vent System

Diagrams

CCB - Central Control Board Layout

Diagram illustrating the layout of the central control board.

S1 Dipswitch Detail

Details the function and operation of the S1 dipswitches.

BTH 120 & 150 Wiring Diagram

BTH 199 & 250 Wiring Diagram

Circulation Pump Wiring Diagrams

Circulating Pump Wiring Diagram Storage Tank or Building Recirculation

Wiring diagram for pumps used in storage tank or building recirculation.

Circulating Pump Wiring Diagram Dishwasher Loop with Toggle Switch

Wiring diagram for pumps used in dishwasher loops with toggle switches.

Water Piping Diagrams

One Water Heater, Single Temperature with Building Recirculation

Diagram for a single water heater with building recirculation.

One Water Heater, Two Temperature with High Temperaure Loop Recirculation with Building Recirculation

One Water Heater, Single Temperature with Vertical Storage Tank Forced Recirculation with Building Recirculation

One Water Heater, Single Temperature with Horizontal Storage Tank Forced Recirculation with Building Recirculation

Two Water Heaters, Single Temperature with Building Recirculation

Three Water Heaters, Single Temperature with Building Recirculation

Four Water Heaters, Single Temperature with Building Recirculation

Limited Warranty

Tank Warranty

Warranty coverage details for the water heater tank.

Other Parts Warranty

Warranty coverage details for all other parts.

Warranty Conditions and Exceptions

Lists conditions and exceptions that apply to the warranty.

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