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A.O. Smith GVR300 User Manual

A.O. Smith GVR300
32 pages
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THIS SERVICE HANDBOOK IS FOR USE BY QUALIFIED SERVICE PROFESSIONALS ONLY.
LOW LEAD
CONTENT
Service Handbook
Residential FVIR
Gas Water Heaters
MODELS:
GCV, GCVH, GVR, GCVL, GVRL, GCVT - SERIES 300/301
XCV, XVR, XCVL, XGV, XVRL, XCVT - SERIES 300/301
327726-001
May 2014

Table of Contents

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A.O. Smith GVR300 Specifications

General IconGeneral
ModelGVR300
Capacity30 gallons
Power SourceNatural Gas
Warranty6 years
Diameter20 inches
TypeGas
Dimensions49 x 20 inches

Summary

General Safety Overview

Fire and Explosion Hazards

Safety warnings regarding fire and explosion risks from various hazards.

Scalding Hazard

Warnings about water temperature and potential scalding risks.

Carbon Monoxide Hazard

Risks associated with carbon monoxide gas and proper ventilation.

Installation and Use Cautions

Cautionary notes on installation and usage leading to property damage.

Completed Installation (Typical)

System Basics

Honeywell® Gas Control Valve/Thermostat

Details on the gas control valve and its components.

Gas Pressures

Information on required gas pressures for operation.

Temperature Settings

Guidelines for adjusting water temperature settings.

Combustion Chamber with TCO Switch

Explanation of the combustion chamber and thermal cut-off switch.

Lighting the Pilot and Diagnostic Flash Codes

Lighting the Pilot

Step-by-step instructions for lighting the pilot.

If the Status Light Does Not Blink

Troubleshooting steps when the status light doesn't blink.

If the Pilot Does Not Light

Troubleshooting steps when the pilot fails to ignite.

If the Pilot Lights but the Status Light Does Not Blink

Troubleshooting pilot ignition issues when status light is abnormal.

Diagnostic Flash Codes

Explanation of various status light flash codes and their meanings.

System Checks

Explosion Risk

Safety warning regarding flammable vapors around the unit.

Draft Test

Procedure to test the venting system draft.

Connections Check

Checking electrical and gas connections for issues.

Gas Pressure Checks

Methods for checking gas supply and manifold pressures.

Thermopile Check (Open Circuit)

Testing thermopile voltage without the pilot lit.

Thermopile Check (Closed Circuit)

Testing thermopile voltage with the pilot lit.

Common Issues

Fire and Explosion Hazard

Safety warning about flammable vapors near the unit.

No Hot Water

Troubleshooting steps for lack of hot water.

Not Enough Hot Water

Identifying causes for insufficient hot water supply.

Lower Seasonal Water Temperatures

Explains issues with colder incoming water.

Faulty Shower Control Valve/Faucet Valve

Diagnosing issues with fixture control valves.

Thermostat Set Too Low

Adjusting thermostat settings for adequate hot water.

An Increase in Hot Water Usage

Addressing increased demand for hot water.

Undersized Water Heater

Identifying if the water heater capacity is insufficient.

Reversed Water Connections

Correcting reversed hot/cold water line connections.

Leak in the Plumbing System

Checking for plumbing leaks affecting hot water.

Sediment Buildup in the Tank

Addressing sediment accumulation in the tank.

Condensation

Explains water condensation issues and potential causes.

Leaking Plumbing Connections

Troubleshooting leaks at plumbing connections.

Drips from the T&P Relief Valve Discharge Pipe

Diagnosing drips from the T&P relief valve.

Temperature Too High

Adjusting settings when water temperature is excessive.

Low Water Pressure

Troubleshooting low pressure on hot water lines.

Water Odor

Addressing odors in hot water.

Service Procedures

Removing the Manifold/Burner Assembly

Step-by-step removal of the manifold and burner.

Removing the Burner from the Manifold/Burner Assembly

Procedures for separating the burner from the manifold.

Replacing the Pilot/Thermopile Assembly

Instructions for replacing the pilot and thermopile.

Installing the New Pilot/Thermopile Assembly

Guide for installing a new pilot/thermopile assembly.

Cleaning the Combustion Chamber and Flame Arrestor

Procedures for cleaning the combustion chamber and flame arrestor.

Replacing the Manifold/Burner Assembly

Reassembly steps for the manifold/burner assembly.

Testing the Igniter System

How to test the igniter's functionality.

Removing and Replacing the Gas Control Valve/Thermostat

Steps for removing and installing the gas control valve.

Draining and Flushing

Recommended procedures for draining and flushing the tank.

Supplements

Evaluating Combustion and Ventilation Air Supply

How to assess air requirements for combustion and ventilation.

Calculate the Air Volume of the Room

Method for calculating room volume for air supply.

Calculate Required Air Volume

Determining the necessary air volume for appliances.

Check that Combustion Ventilation is Adequate

Verifying sufficient combustion and ventilation air.

Option B: Install with Outside Ventilation

Guidelines for installing ventilation with outside air.

Determine Type of Ventilation

Different types of ventilation methods available.

Determine Minimum Free Area Required for Each Vent Opening

Calculating required vent opening sizes.

Calculate Minimum Size of Vent Openings and Ducts

Formulas for calculating vent opening and duct sizes.

Attic Installations

Special considerations for water heater installation in attics.

Elevated Air Temperature

Impact of high attic temperatures on water heater operation.

Insufficient Makeup Air

Addressing inadequate air supply for combustion.

Blocked Air Screen or Flame Arrestor

Checking for blocked air screens and flame arrestors.

Improper Venting of the Water Heater

Ensuring correct venting installation and function.

Decompression

How decompression can affect pilot outage.

Wind

Wind effects on attic installations and flue draft.

Water Damage

Preventing and mitigating water damage from leaks.

Elevated Water Temperature

Causes and remedies for elevated water temperatures.

Field Installation of Draft Hoods

Instructions for connecting draft hoods to vent pipes.

Tools and Materials

List of tools and materials for draft hood installation.

Types of Draft Hoods Covered in this Section

Overview of different draft hood types discussed.

Types of Vent Pipe Covered in this Section

Types of vent pipes discussed in the section.

Installation Procedure

Steps for installing draft hoods and vent pipes.

Coupling

Guidance on connecting different vent pipe types.

Type B Draft Hood Connectors

Specific connectors for Type B vent pipes.

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