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A.O. Smith HW 300 User Manual

A.O. Smith HW 300
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GAS FIRED COMMERCIAL COPPER BOILERS
Instruction Manual
PRINTED 0213 321078-002
Thank you for buying this energy efcient boiler.
We appreciate your condence in our products.
MODELS: HW
300, 399, 420, 520, 670
FOR HYDRONIC HEATING AND
HOT WATER SUPPLY
UP - FLOW MODELS
INSTALLATION - OPERATION
MAINTENANCE - LIMITED WARRANTY
INDOOR ONLY
25589, Highway 1
McBee, SC 29101
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
H

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A.O. Smith HW 300 Specifications

General IconGeneral
BTU300, 000
ModelHW 300
CategoryBoiler
Input (BTU/h)300, 000
VentingAtmospheric
TypeCommercial Water Heater
Tank Capacity (Gallons)NA
First Hour Rating (Gallons)NA

Summary

SAFE INSTALLATION, USE AND SERVICE

GENERAL SAFETY

GROUNDING INSTRUCTIONS

Boiler grounding requirements and electrical polarity sensitivity for proper operation.

CORRECT GAS

Ensuring correct gas type matches boiler rating plate for safe operation.

PRECAUTIONS

Steps to take if boiler is exposed to fire, damage, or flooding.

PROPANE OR LIQUEFIED PETROLEUM (LP) GAS MODELS

Specific safety guidelines for propane/LP gas boiler installations and handling.

HIGH ALTITUDE INSTALLATIONS

INTRODUCTION

QUALIFICATIONS

Defines a qualified installer/service agency based on ANSI standards.

ABBREVIATIONS USED

DIMENSIONS AND CAPACITY DATA

CONTROL COMPONENTS

AUTO RESET HIGH LIMIT

THERMAL BALANCER

INTERMITTENT IGNITION CONTROL MODULE

MANUAL RESET HIGH LIMIT

PRESSURE RELIEF VALVE

TANK TEMPERATURE CONTROL

THERMOMETERS

Field installation of thermometers for detecting liming conditions.

DRAIN VALVE (NOT SUPPLIED)

Requirement for installing a drain valve for service purposes.

BOILER INSTALLATION CONSIDERATIONS

HYDRONIC SYSTEM

Fast heating of hydronic boilers requires attention to water flow rates.

HOT WATER SUPPLY BOILER SYSTEM - GENERAL WATER LINE CONNECTIONS

Piping requirements for forced circulation hot water heating systems.

CLOSED WATER SYSTEMS

THERMAL EXPANSION

Explains thermal expansion effects in closed systems and the need for expansion tanks.

VENT VALVES

Recommendation for automatic vent valves at convectors or radiators.

MANIFOLD HEADERS

Guidelines for manifold header sizing and spacing for split systems.

COOLING PIPING

CIRCULATING PUMP

Proper use and maintenance of circulating pumps with the boiler unit.

FLOW SWITCH

GENERAL REQUIREMENTS

REQUIRED ABILITY

Specifies the need for a qualified service technician for installation and service.

LOCATION

Guidelines for selecting an appropriate and safe location for boiler installation.

REPLACING EXISTING COMMON VENTED BOILER

Procedure for safely replacing a boiler in a common venting system.

CHEMICAL VAPOR CORROSION

INSTALLATION CLEARANCES

LEVELING

SYSTEM CONNECTIONS

AIR REQUIREMENTS

UNCONFINED SPACE

Defines unconfined spaces and makeup air requirements for appliance operation.

UNUSUALLY TIGHT CONSTRUCTION

Discusses additional air needs for buildings with tight construction.

CONFINED SPACE

FRESH AIR OPENINGS FOR CONFINED SPACES

Instructions for calculating size and placement of openings for confined spaces.

OUTDOOR AIR THROUGH TWO OPENINGS

Requirements for two permanent openings for outdoor air in confined spaces.

OUTDOOR AIR THROUGH ONE OPENING

Requirements for a single permanent opening for outdoor air in confined spaces.

OUTDOOR AIR THROUGH TWO HORIZONTAL DUCTS

OUTDOOR AIR THROUGH TWO VERTICAL DUCTS

AIR FROM OTHER INDOOR SPACES

GAS SUPPLY CONNECTIONS

GAS SUPPLY PIPE CONNECTIONS

Guidelines for safe and proper installation of gas supply piping.

PURGING GAS LINE

Procedure for purging air from gas lines before boiler operation.

CHECK GAS SUPPLY INLET PRESSURE

Steps for verifying correct inlet gas pressure for boiler operation.

CHECK FOR GAS LEAKS

Methods for detecting gas leaks using approved leak detection solutions.

VENTING

STANDARD VENTING

Guidelines for standard venting practices and material selection.

CONNECTING BOILER TO A COMMON VENT

Rules for connecting boilers to shared venting systems.

SIDEWALL VENTING

Information on optional sidewall power vent systems.

VENTING SYSTEM

Procedures for checking and maintaining the venting system.

GAS MANIFOLD PRESSURE REGULATORS

BOILER START UP AND OPERATIONS

PILOT AND MAIN BURNER

Checking pilot and main burner flame characteristics for safe operation.

PILOT BURNER - ELECTRONIC IGNITION

CHECKING AND ADJUSTING INPUT

LIGHTING AND OPERATING INSTRUCTIONS (NATURAL AND PROPANE FOR HW300 - HW399)

LIGHTING INSTRUCTIONS

Step-by-step procedure for lighting the boiler safely.

TO TURN OFF GAS TO APPLIANCE

Instructions on how to safely shut off gas supply to the appliance.

LIGHTING AND OPERATING INSTRUCTIONS (NATURAL AND PROPANE WITH I.I.D. FOR HW420 & UP)

OPERATING INSTRUCTIONS

Step-by-step procedure for operating the boiler after lighting.

TO TURN OFF GAS TO APPLIANCE

Instructions on how to safely shut off gas supply to the appliance.

TROUBLESHOOTING

CHECKING HONEYWELL S-8600H OR S-8600M INTERMITTENT IGNITION CONTROLS

NO SPARK AT PILOT BURNER

Troubleshooting steps when no spark is generated at the pilot burner.

LED STATUS AND TROUBLESHOOTING

GENERAL MAINTENANCE

MANUAL RESET HIGH LIMIT SWITCH CONTINUITY TEST

Procedure to test the continuity of the manual reset high limit switch.

PRESSURE RELIEF VALVE TEST

Steps to manually test the operation of the pressure relief valve.

CLEANING AND FLUSHING INSTRUCTIONS

Guidelines for cleaning and flushing the hydronic system to remove contaminants.

HOT WATER SUPPLY BOILERS PREVENTIVE MAINTENANCE

Refers to A. O. Smith Users Information Manual for HW water systems.

VENTING MAINTENANCE

WIRING

WIRING CONNECTIONS

Importance of correct wiring and labeling for safe operation.

CONVENTIONAL INSTALLATIONS

Requirements for electrical work adhering to national and local codes.

PIPING DIAGRAMS

BURKAY HW(300-670) - ONE TEMPERATURE-ONE BOILER/VERTICAL STORAGE TANK RECOVERY SYSTEM

Suggested piping configuration for a single boiler vertical storage tank recovery system.

BURKAY HW(300-670) - ONE TEMPERATURE-ONE BOILER/HORIZONTAL STORAGE TANK RECOVERY SYSTEM

BURKAY HW(300-670) - ONE TEMPERATURE-TWO BOILER/VERTICAL STORAGE TANK RECOVERY SYSTEM

BURKAY HW(300-670) - ONE TEMPERATURE-TWO BOILER/HORIZONTAL STORAGE TANK RECOVERY SYSTEM

BURKAY HW(300-670) - ONE TEMPERATURE-THREE BOILER/VERTICAL STORAGE TANK RECOVERY SYSTEM

BURKAY HW(300-670) - ONE TEMPERATURE-THREE BOILER/HORIZONTAL STORAGE TANK RECOVERY SYSTEM

HW BURKAY BOILER (300-670) - ONE BOILER PRIMARY/SECONDARY HYDRONIC PIPING SYSTEM

HW BURKAY BOILERS (300-670) - TWO BOILERS PRIMARY/SECONDARY HYDRONIC PIPING SYSTEM

HW BURKAY BOILER (300-670) - THREE BOILERS PRIMARY/SECONDARY HYDRONIC PIPING SYSTEM

HW BURKAY BOILER (300-670) - FOUR BOILERS PRIMARY/SECONDARY HYDRONIC PIPING SYSTEM

HW BURKAY BOILER (300-670) - ZONE PUMPING/HORIZONTAL BUFFER TANK HEATING SYSTEM

HW BURKAY BOILER (300-670) - ZONE PUMPING/VERTICAL BUFFER TANK HEATING SYSTEM

HW BURKAY BOILER (300-670) - BOILER/VERTICAL BUFFER TANK HEATING SYSTEM

HW BURKAY BOILER (300-670) - BOILER/VERTICAL BUFFER TANK, 3-WAY MIXING VALVE HEATING SYSTEM

LIMITED WARRANTY

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