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A.O. Smith DB/DW-720-1810 User Manual

A.O. Smith DB/DW-720-1810
44 pages
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1
WITH ELECTRONIC INTERMITTENT PILOT IGNITION AND
INSTALLATIONS
WARNING: If the information in this manual
is not followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
· Do not try to light any appliance.
· Do not touch any electrical switch;
do not use any phone in your
building.
· Immediately call your gas supplier
from a neighbors phone. Follow
the gas suppliers instructions.
· If you cannot reach your gas
supplier, call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
PRINTED IN U.S.A. 2221 0302
CAUTION
TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY.
PLEASE
READ THOROUGHLY BEFORE INSTALLING AND
USING THIS APPLIANCE.
PART NO. 211680-000 REV. 00
SUPERSEDES PART NO. 200311-000 REV. 4 & 210265-000 REV. 0
Built tough with maximum efficiency
TM
A DIVISION OF A.O.SMITH CORPORATION
EL PASO, TX McBEE, SC RENTON, WA
STRATFORD, ONTARIO
VELDHOVEN, THE NETHERLANDS
www.hotwater.com
PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND
NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
MODELS DB/DW-720-1810
NATURAL GAS-FIRED COMMERCIAL CROSS FLOW COPPER BOILERS
FOR HYDRONIC HEATING AND HOT WATER SUPPLY
INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTY
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A.O. Smith DB/DW-720-1810 Specifications

General IconGeneral
BrandA.O. Smith
ModelDB/DW-720-1810
CategoryBoiler
LanguageEnglish

Summary

FOREWORD

REPLACEMENT PARTS

ROUGH-IN DIMENSIONS AND CAPACITIES

INSTALLATION CLEARANCES

Specifies minimum clearances required around the boiler for installation.

LEVELLING

Instructions on ensuring the boiler unit is installed level.

FEATURES

SAFETY RELIEF VALVES

Details requirements and warnings for safety relief valve installation.

ELECTRONIC INTERMITTENT PILOT IGNITION CONTROL

Explains the operation of the electronic pilot ignition system.

MANUAL RESET HIGH TEMPERATURE SAFETY LIMIT CONTROL

Describes the manual reset high limit safety control and its function.

SYSTEM CONTROLS

AUTOMATIC RESET HIGH TEMPERATURE LIMIT CONTROL

Explains the automatic reset high limit safety control and its settings.

MODULATING MODELS AND OTHER CONTROLS

Details modulating models, thermal balancer, and safety flow switch functions.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

Specifies the required qualifications for installing the boiler.

LOCATION

Guidelines for selecting an appropriate installation location for the boiler.

AIR REQUIREMENTS

Details the necessary air supply for proper combustion and ventilation.

VENTING THE BOILER

DRAFT HOOD

Information regarding the draft hood and its requirements.

VENT CONNECTION

Guidelines for connecting the boiler's vent to a chimney or stack.

GAS CONNECTIONS

CONNECTING BOILER TO A COMMON VENT

Instructions for connecting the boiler to a shared venting system.

PURGING AND GAS SUPPLY LINE SIZING

PURGING

Procedures for purging the gas lines to remove air before operation.

SIZING GAS SUPPLY LINE

Guidance on selecting the correct size for gas supply piping.

HIGH ALTITUDE INSTALLATIONS

WIRING CONNECTIONS

SYSTEM PIPING AND COMPONENTS

SYSTEM HEADERS

Details on installing system headers for water distribution.

COOLING PIPING

Instructions for piping when used with a refrigeration system.

WATER SUPPLY LINE

Guidelines for connecting the water supply line to the boiler.

EXPANSION TANK

Information on installing and sizing the expansion tank.

CIRCULATING PUMP AND SAFETY FLOW SWITCH

SAFETY FLOW SWITCH

Details the safety flow switch purpose and installation.

CIRCULATING PUMP

Guidance on selecting and installing the circulating pump.

SYSTEM INSTALLATION AND WATER CONTROLS

LOW WATER CUTOFF

Explains the low water cutoff device and its installation.

TANK TEMPERATURE CONTROL

Details the tank temperature control and its function.

CONVENTIONAL SPACE HEATING INSTALLATION

General guidelines for installing boilers in conventional space heating systems.

INSTALLATION AS BOILER REPLACEMENT

CONTROL APPLICATION DIAGRAMS

LINEAR-TEMP SPACE HEATING APPLICATIONS

BYPASS BALANCING

Instructions for installing a bypass pipe for balancing water flow.

NEW INSTALLATION

Guidelines for new installations of LINEAR-TEMP space heating systems.

DURA MAX PUMP PERFORMANCE REQUIREMENTS

SUGGESTED ITEMS FOR INSTALLATION

BOILER WIRING DIAGRAMS

BOILER CONVENTIONAL SYSTEM

Wiring diagram for a conventional single-stage boiler system.

ONE BOILER LINEAR-TEMP SYSTEM

Wiring diagram for a single boiler LINEAR-TEMP system.

DURA-MAX - SINGLE STAGE FIRING - UNITED STATES MODELS WITH PUMP

DURA-MAX - DUAL STAGE FIRING - UNITED STATES MODELS WITH PUMP

DURA-MAX - MODULATED FIRING - UNITED STATES MODELS WITH PUMP

DURA-MAX - SINGLE STAGE FIRING - UNITED STATES & CANADIAN MODELS WITHOUT PUMP

DURA-MAX - DUAL STAGE FIRING - UNITED STATES & CANADIAN MODELS WITHOUT PUMP

DURA-MAX - MODULATED FIRING - UNITED STATES & CANADIAN MODELS WITHOUT PUMP

HOT WATER SUPPLY APPLICATIONS

WATER LINE CONNECTIONS

Detailed diagrams for applying the Cer-Temp 80 system for water lines.

HARD WATER CONDITIONS

Recommendations for dealing with hard water conditions to protect equipment.

ONE DURA-MAX (MODEL DW) COMMERCIAL BOILER WITH HORIZONTAL TANK

TWO DURA-MAX (MODEL DW) HOT WATER SUPPLY BOILERS WITH VERTICAL TANK

TWO DURA-MAX (MODEL DW) HOT WATER SUPPLY BOILERS WITH HORIZONTAL TANK

MANIFOLDING OF MODEL TJV-120M & TJV-200M TANKS

MIXING VALVE APPLICATION

Instructions for a mixing valve application for two temperature water.

START-UP AND OPERATING INSTRUCTIONS

LIGHTING AND OPERATING INSTRUCTIONS

INTERNAL CONTAMINANTS AND BURNER ADJUSTMENT

INTERNAL CONTAMINANTS

Discusses contaminants that can affect system performance and longevity.

PILOT BURNER AND MAIN BURNER

Instructions for checking and adjusting pilot and main burner flames.

TROUBLESHOOTING

PRE-TROUBLE-SHOOTING CHECKS

Essential checks to perform before extensive troubleshooting.

TROUBLE-SHOOTING GUIDE

A table guiding through system issues, causes, and remedies.

CHECKING HONEYWELL IGNITION CONTROLS

SPARK AT PILOT BURNER BUT PILOT WILL NOT LIGHT

PILOT BURNER LIGHTS BUT MAIN BURNER DOES NOT LIGHT

GENERAL MAINTENANCE

GENERAL MAINTENANCE GUIDELINES

Recommendations for keeping the boiler clean and ensuring proper operation.

RELIEF VALVE MAINTENANCE

Procedures for checking and maintaining the safety relief valve.

VENTING MAINTENANCE

Guidelines for maintaining the boiler's venting system.

HEAT EXCHANGER PREVENTIVE MAINTENANCE

Steps for cleaning and maintaining the heat exchanger.

DELIMING AND DEPOSIT REMOVAL

DELIMING SOLVENTS

Information on using UN-LIME for boiler deliming.

REMOVING LIGHT DEPOSITS OF SCALE

Step-by-step guide for removing light scale deposits from the boiler.

MECHANICAL REMOVAL OF DEPOSITS

Method for mechanically removing scale from heat exchanger tubes.

REMOVAL OF AN EXISTING BOILER FROM A COMMON VENTING SYSTEM

Procedures for safely removing an old boiler from a common vent system.

DURA-MAX LIMITED WARRANTY

WARRANTY COVERAGE AND CONDITIONS

Details the terms, conditions, and exceptions of the limited warranty.

SERVICE AND REPAIR EXPENSE

Outlines owner responsibilities for costs related to warranty service.

CLAIM PROCEDURE

Steps to follow when initiating a warranty claim.

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