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A.O. Smith T-H3J-DV User Manual

A.O. Smith T-H3J-DV
104 pages
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A.O. Smith Water Products
Company
500 Tennessee Waltz Parkway
Ashland City, TN 37015
Toll Free: 1-877-737-2840
240 (T-H3J), 340 (T-H3S)
and 540 (T-H3) Models
On-Demand Water Heater
Service Manual

Table of Contents

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A.O. Smith T-H3J-DV Specifications

General IconGeneral
BrandA.O. Smith
ModelT-H3J-DV
CategoryWater Heater
LanguageEnglish

Summary

A.O. Smith Water Heater Service Manual

1. Specifications

2. Exterior Views and Dimensions

Direct Vent Indoor Models Exterior View

Visual representation of the unit's external features and connection points for direct vent indoor models.

Outdoor Models Exterior View

Visual representation of the unit's external features and connection points for outdoor models.

3. Interior Views and Component Identification

240/340 Indoor Models Interior View

Diagram showing internal components for 240/340 indoor models.

240/340 Outdoor Models Interior View

Diagram showing internal components for 240/340 outdoor models.

540 Indoor Model Interior View

Diagram showing internal components for 540 indoor models.

540 Outdoor Model Interior View

Diagram showing internal components for 540 outdoor models.

4. Main Components List

5. Schematic Diagram

6. Wiring Diagrams

Wiring Diagram: 240/340 Models

Electrical wiring schematic for 240/340 models.

Wiring Diagram: 540 Models

Electrical wiring schematic for 540 models.

7. Wiring Diagram Diagnostic Checkpoints

Diagnostic Checkpoints A-E3

Specific electrical check points for diagnosing wiring issues.

Diagnostic Checkpoints F-L

Further electrical check points for diagnosing wiring issues.

8. Thermistor Resistance Values

Temperature Thermistor Resistance Values

Resistance data for temperature thermistors at various temperatures.

Exhaust Thermistor Resistance Values

Resistance data for exhaust thermistors at various temperatures.

9. Operational Flow Chart

10. Component Specifications

10-1. Burners Specifications

Details on burner assembly function, failures, and error codes.

10-4. Gas Valve Assembly Specifications

Gas valve assembly specifications, function, and failure analysis.

10-7. Heat Exchanger Specifications

Heat exchanger specifications, function, and failure effects.

10-12. Thermistors Specifications

Thermistors specifications, function, and effects of failure.

10-14. Hi-Limit Switch Specifications

Hi-limit switch specifications, function, and failure analysis.

10-18. Computer Board Specifications

Computer board specifications, function, and failure analysis.

10-21. Surge Box Specifications

Surge box specifications, function, and failure analysis.

11. Fault Analysis and Specifications

12. Controls and Settings

12-1. Diagnosis Using Temperature Controller/Remote

How to use the temperature controller and remote for diagnostics.

12-3. Error Code History and Display Patterns

How to display, clear error codes, and interpret LED patterns.

12-6. DIPswitch Settings

Configuration settings using DIPswitches for various models.

12-8. ON/OFF Conditions: Overview and BTU Requirements

Conditions that trigger unit ON/OFF states and BTU calculations.

12-13. High-Altitude Region Support Functions

Adjustments for high-altitude operation based on elevation and gas type.

12-14. Adjusting Manifold Gas Pressure

Procedures for adjusting maximum and minimum manifold gas pressure.

12-15. Manually Adjusting Fan Motor Speed

Steps for manually adjusting fan motor speed on 540 (T-H3) models.

12-16. Freeze Protection System

How the freeze protection system (auto-firing, ceramic blocks) works.

12-17. Draining and Cleaning Inlet Water Filter

Steps for draining the unit and cleaning the water filter.

C-1. Temperature Settings

HIGH TEMPERATURE MODE

D. Diagnostic Mode with Previous Models

13. Components Diagrams

Case Assembly Diagrams

Exploded views of the case assembly for different models.

Controller Diagrams

Diagrams of temperature remote and controller units.

Computer Board and Surge Box Diagrams

Diagrams of the computer board and surge box assemblies.

Burner Assembly Diagram

Exploded view of the burner assembly and related parts.

Water Way Assembly Diagram

Diagram illustrating the water flow path and components.

14. Parts List

15. Revisions

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