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AAF RotoClone W User Manual

AAF RotoClone W
46 pages
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THE WORLD LEADER IN CLEAN AIR SOLUTIONS
AAF
®
INTERNATIONAL
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
RotoClone
W
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AAF RotoClone W Specifications

General IconGeneral
ModelRotoClone W
TypeWet Dust Collector
ApplicationIndustrial Dust Collection
Power SourceElectric
Construction MaterialStainless Steel or Carbon Steel
EfficiencyUp to 99%
Pressure Drop2 to 6 inches of water

Summary

1 Introduction

2 Safety

2.1 Safety Statement

Outlines general safety priorities and the need for a site-specific plan for all installation and operation stages.

2.2 Safe Working Practices and Staff Training

Provides guidelines for employee and customer safety, including training, apparel, and supervision.

2.3 Dust Explosions

Addresses the hazard of dust explosions and the user's responsibility to identify and mitigate risks.

2.4 Electrical Hazards

Covers identification and mitigation of electrical hazards, including lockout/tagout procedures and code compliance.

2.5 Rotating Equipment

Warns about severe injury risks from rotating impeller and emphasizes safety precautions during operation and maintenance.

2.6 Safety Guards

Stresses the importance of keeping access panels and guards in place during operation and following safety procedures.

3 General Product Information

3.1 Description

Describes the RotoClone W as a compact wet dust collector with integrated fan, highlighting its features and applications.

3.2 Purpose and Intended Use

Specifies the RotoClone W as a wet dust collector for various industries and dust types.

3.3 Normal Operation

Explains the process of dust collection, wetting, and slurry discharge in the RotoClone W during normal operation.

3.4 Sizes

Details the available sizes for RotoClone W Arrangements A and D, including dust loading and airflow ranges.

3.6 Weights

Presents a table of shipping and operating weights for various RotoClone W sizes and arrangements.

3.8 Range Hood and FM Controls

Explains the specific inlet piping and control options for RotoClone W units equipped with Range Hood or FM controls.

4 Product Shipment

4.1 How the Product Ships

Describes typical shipping methods for RotoClone W, including skid configurations and size-based shipping.

4.2 Items That Ship Separately

Informs about items that may ship separately to reduce freight costs and advises on handling.

5 Product Receipt at the Designated Delivery Point

5.1 Customer Responsibilities

Outlines customer responsibilities for ensuring readiness and understanding regulations before installation begins.

5.3 Inspection on Arrival

Guides on checking the RotoClone W for damage during transit and comparing it against the ordered product.

5.4 Damaged Goods

Details procedures for reporting and documenting visible or hidden damage to the equipment or packaging.

5.5 Missing Goods

Instructs on noting missing items on the delivery receipt and notifying the carrier and AAF International.

6 Unloading and Handling

6.1 Unloading

Emphasizes critical safety measures for lifting and unloading to prevent severe injury, property damage, or death.

6.3 Rigging and Hoisting Instructions

Details safe rigging and hoisting methods, including using lifting lugs, spreader bars, and careful load balancing.

7 Storage and Protection

7 Storage and Protection Details

Provides guidelines for storing the RotoClone W, including protection from dust, moisture, and proper handling of components during storage.

8 Site Preparation

8.1 Locating Equipment

Guides on selecting the proper site location considering wind, seismic loads, noise, and maintenance access.

8.2 Foundations

Specifies requirements for foundations to be true, level, and rigid to support the RotoClone W's weight and prevent vibration.

9 Assembly and Installation

9.1 Introduction

Emphasizes that safe and efficient operation depends on proper installation, requiring consultation with authorities and qualified agents.

9.2 Assembling and Installing the Structure

Details the process of assembling the RotoClone W structure, including bolting connections and ensuring proper alignment.

9.2.5 Electrical Connections

Covers wiring procedures for the RotoClone W, including pressure switches, range hood controls, and auxiliary flushing.

9.2.7 Ductwork Installation

Provides instructions for installing inlet and discharge ductwork, ensuring water-tight joints and proper slope and support.

10 Start-Up & Operation

10.1 Start-up Checklist

Provides a step-by-step checklist for starting and stopping the RotoClone motor and managing water supply.

11 Maintenance

11.1 Record Keeping

Suggests maintaining records of operational data, inspections, and replaced parts for effective maintenance management.

11.2 Lubrication

Details lubrication schedules and procedures for RotoClone bearings and shaft seals, recommending specific grease types.

11.3 Nozzles and Strainer

Advises on periodic flushing and inspection of strainers and spray nozzles for optimal water delivery and pattern.

11.6 RotoClone Impeller

Explains inspection procedures for the impeller, identifying common accumulations and methods for their removal.

11.9 Shaft Seal

Describes the maintenance-free nature of the shaft seal and outlines the procedure for replacing it if failure occurs.

11.10 Replacement of Shaft, Impeller or Water Cone

Provides detailed instructions for removing and replacing the shaft, impeller, or water cone, including necessary tools and precautions.

12 Troubleshooting

12.1 Water Entrainment

Identifies common causes of excessive water discharge in the exhaust and provides solutions for each issue.

12.2 Dust Entrainment

Lists potential causes for dust entrainment in the cleaned air and offers corresponding corrective actions.

12.3 Start/Stop Issues

Addresses problems related to water pressure, flow, and wiring that cause start/stop issues or incorrect flow switch operation.

13 Recommended Spare Parts

Ordering Replacement Parts

Instructs customers on the required information when ordering replacement parts, including serial number and part details.

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