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ABB Robotics OmniCore C90XT - User Manual

ABB Robotics OmniCore C90XT
458 pages
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ROBOTICS
Product manual
OmniCore C90XT

Table of Contents

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Summary

Overview of this manual

About this manual

This section provides general information about the manual's content, covering mechanical and electrical installation, maintenance, and repair.

Usage

Details on when and how this manual should be used for installation, maintenance, repair, and decommissioning tasks.

Who should read this manual?

Identifies the target audience for this manual, including installation, maintenance, and repair personnel.

Prerequisites

Outlines the necessary training and knowledge required for personnel working with ABB robots.

References

Lists related ABB documentation and their corresponding document IDs for further information.

Product documentation

Categories for user documentation

Describes the different categories of user documentation provided by ABB Robotics.

Product manuals

Details the typical contents of a Product Manual for ABB Robotics hardware.

Technical reference manuals

Explains the purpose of Technical Reference Manuals for robotics products.

Application manuals

Describes specific applications, software, or hardware options for ABB robots.

Operating manuals

Focuses on hands-on operational aspects of products for operators, programmers, and troubleshooters.

1 Safety

1.1 Safety information

Provides essential safety information, including limitations of liability and safety data.

1.2 Safety signals and symbols

Details safety signals used in manuals and safety symbols found on controller labels.

1.3 Robot stopping functions

Explains robot stopping functions like emergency stop and protective stop, including stop categories.

1.4 Robot operating modes

Describes manual and automatic operating modes, including safeguard mechanisms and their functions.

1.5 Installation and commissioning

Covers safety aspects and regulations for installing and commissioning the robot system.

1.6 Operation

Provides safety guidelines related to locking operating modes and handling safety actuators.

1.7 Maintenance and repair

Details safety precautions for performing maintenance and repair activities on the robot.

1.8 Troubleshooting

Outlines safety considerations and special precautions for troubleshooting the robot system.

1.9 Decommissioning

Provides information and procedures for safely taking the product or controller out of operation.

2 Controller description

2.1 OmniCore C90 XT

Introduces the OmniCore C90XT controller, its features, and applications.

2.2 Technical data for OmniCore C90 XT controller

Provides detailed technical specifications, dimensions, weight, and operating conditions.

2.3 The unit is sensitive to ESD

Explains ESD sensitivity and safe handling procedures for electronic components.

2.4 Handling of FlexPendant

Provides guidelines for safe handling, cleaning, and cabling of the FlexPendant.

2.5 Network security

Details security measures and responsibilities for connecting the product to a network.

2.6 Open source and 3 rd party components

Discusses the use of third-party and open-source software components within the ABB software.

2.7 ABB Ability

Describes the ABB Ability™ controller hardware features, including data and connectivity.

3 Installation and commissioning

3.1 Introduction to installation and commissioning

Provides an overview of the installation process and emphasizes safety information.

3.2 Installation activities

Outlines the main steps involved in installing and connecting the controller.

3.3 Transporting and handling

Details procedures for safely lifting, unpacking, and storing the controller cabinet.

3.4 On-site installation

Covers requirements for installation space, mounting the FlexPendant holder, and electrical connections.

3.5 Electrical connections

Explains how to connect cables and signals to the controller, including connector descriptions.

3.6 I;O system

Describes the I/O system, including available fieldbuses and scalable I/O units.

3.7 Installing options

Details the installation procedures for optional hardware components like harnesses and extension switches.

3.8 Installing add-on devices

Covers the installation of add-on devices such as extension boxes and conveyor tracking modules.

3.9 Installing external devices

Provides warnings and guidelines for installing external devices on the controller.

3.10 Initial test before commissioning

Describes the final function tests required to verify safety features before commissioning.

4 Maintenance

4.1 Maintenance schedule, OmniCore

Outlines the recommended maintenance schedule, activities, and intervals for the OmniCore controller.

4.2 Inspection activities

Details procedures for inspecting the controller, including checks on connectors, cabling, and fans.

4.3 Cleaning activities

Provides instructions for cleaning the air filter and the controller cabinet.

4.4 Changing;replacing activities

Describes activities related to replacing components, specifically the air filter.

4.5 Function tests

Details function tests for various safety features and operating modes to ensure proper functionality.

5 Repair

5.1 Introduction to repair

Provides an introduction to repair activities, safety information, and required equipment.

5.2 Replacement of controller parts

Details procedures for replacing various components within the controller unit.

5.3 Replacing parts on the panels

Describes how to replace specific parts located on the controller panels.

5.4 Replacing parts on the FlexPendant

Covers procedures for replacing parts on the FlexPendant device itself.

6 Decommissioning

6.1 Introduction

Provides information on taking the product, robot, or controller out of operation.

6.2 Environmental information

Details product disposal guidelines, hazardous materials, and environmental symbols.

7 Troubleshooting

7.1 Introduction to troubleshooting

Offers general strategies and systematic approaches for troubleshooting robot system issues.

7.2 Troubleshooting fault symptoms

Lists common fault symptoms and directs users to specific troubleshooting procedures.

7.3 Troubleshooting units

Provides guidance on troubleshooting specific units within the controller by examining LEDs.

8 Reference information

8.1 Introduction

General information complementing specific procedures within the manual.

8.2 Applicable standards

Lists normative and other standards used in the design and operation of the product.

8.3 Unit conversion

Provides a converter table for units used throughout the manual.

8.4 Standard toolkit for controller

Lists the standard tools required for service, maintenance, and installation activities.

8.5 Screw joints

Details how to tighten various types of screw joints and specifies recommended tightening torques.

8.6 Weight specifications

Explains how component weights are specified and recommends the use of lifting equipment.

8.7 Lifting accessories and lifting instructions

Highlights the need for lifting accessories and refers to separate instructions for their use.

9 Spare parts

Spare part level

Categorizes ABB spare parts into L1 (field replaceable) and L2 (specialized training required).

9.1 Controller parts

Lists and illustrates various spare parts for the controller, including drives, power units, and harnesses.

9.2 FlexPendant parts

Lists and illustrates spare parts specifically for the FlexPendant device.

9.3 Manipulator cables

Details spare parts for manipulator cables, including power and signal cables for different robot models.

9.3.2 Customer cables - CP;CS connectors (option)

Lists customer-specific cables with CP/CS connectors for various robot models.

9.3.3 Customer cables - Ethernet floor cable

Specifies customer Ethernet floor cables with RJ45 and X-code connectors.

ABB Robotics OmniCore C90XT Specifications

General IconGeneral
Controller TypeOmniCore
ModelC90XT
Product TypeRobot Controller
Number of AxesUp to 6
WeightApprox. 30 kg
ProtectionIP54
Payload CapacityUp to 90 kg
Protection StandardIP54
Communication ProtocolsEthernet, PROFINET, EtherCAT, PROFIBUS, DeviceNet
Operating Temperature0°C to +50°C
MountingFloor, Wall
CategoryIndustrial

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