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ABB ACS580-0P - User Manual

ABB ACS580-0P
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Users Manual
ACS580-0P 3R Irrigation Packaged Drive
Supplement to ACS580-U1 Users Manual

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Summary

Safety and Warnings

Use of Warnings and Notes

Explains warning symbols and notes for safe operation and equipment protection.

Installation and Mounting

Installation Overview and Flow

Provides an overview, flow chart, and features of the ACS580 drive installation process.

Drive Identification and Location

Guides on identifying the drive model and selecting an appropriate mounting location.

Mounting Procedures and Kits

Details physical mounting steps and the use of optional floor/ground mounting kits.

Wiring and Control

Wiring Requirements and Connections

Covers essential wiring requirements, power connections, and typical connection diagrams.

Control Schematic and Application Guides

Illustrates control schematics and provides guides for analog I/O and digital inputs.

Technical Data and Environment

Ratings and Power Connections

Specifies electrical ratings, fuse requirements, and input/output connection terminal details.

Dimensions, Weights, and Space

Provides physical dimensions, weight, and required clearances for installation.

Ambient Conditions

Outlines environmental requirements for installation site and storage/transportation.

Maintenance and Standards

Applicable Standards

Lists the safety standards and marks indicating panel compliance.

Maintenance Intervals and Fan Replacement

Outlines recommended maintenance tasks, intervals, and fan replacement procedures.

Summary

Safety and Warnings

Use of Warnings and Notes

Explains warning symbols and notes for safe operation and equipment protection.

Installation and Mounting

Installation Overview and Flow

Provides an overview, flow chart, and features of the ACS580 drive installation process.

Drive Identification and Location

Guides on identifying the drive model and selecting an appropriate mounting location.

Mounting Procedures and Kits

Details physical mounting steps and the use of optional floor/ground mounting kits.

Wiring and Control

Wiring Requirements and Connections

Covers essential wiring requirements, power connections, and typical connection diagrams.

Control Schematic and Application Guides

Illustrates control schematics and provides guides for analog I/O and digital inputs.

Technical Data and Environment

Ratings and Power Connections

Specifies electrical ratings, fuse requirements, and input/output connection terminal details.

Dimensions, Weights, and Space

Provides physical dimensions, weight, and required clearances for installation.

Ambient Conditions

Outlines environmental requirements for installation site and storage/transportation.

Maintenance and Standards

Applicable Standards

Lists the safety standards and marks indicating panel compliance.

Maintenance Intervals and Fan Replacement

Outlines recommended maintenance tasks, intervals, and fan replacement procedures.

Overview

The document describes the ABB ACS580-0P 3R Irrigation Packaged Drive, which is an adjustable speed AC drive designed for irrigation applications. This manual serves as a supplement to the ACS580-U1 User's Manual, providing specific information unique to the 0P input disconnect configurations.

Function Description:

The ACS580-0P 3R Irrigation Packaged Drive is an AC adjustable frequency drive that comes pre-packaged with an input disconnect switch. This integration allows for convenient and safe power disconnection directly at the drive unit. The drive is designed to control the speed of AC motors, making it suitable for various irrigation systems. The operating handle for the disconnect switch is mounted externally on the door and can be padlocked in the OFF position for enhanced safety (padlock not supplied). The enclosure is UL Type 3R (NEMA 3R), indicating its suitability for outdoor use and protection against rain, sleet, and external ice formation.

Important Technical Specifications:

The drive is available in various voltage and current ratings, as detailed in the "Ratings" sections of both this supplement and the base ACS580-01 User's Manual. The type code, such as ACS580-0P-124A-4 +C192, provides key information:

  • ACS580: Product Series
  • 0P: Indicates a drive with a disconnect switch
  • 124A: Output current rating (specific values are found in the ratings charts)
  • 4: Voltage rating (2 for 208/230 VAC, 4 for 460 VAC)
  • +C192: Enclosure protection class, specifically 3R Irrigation Drive

The manual provides detailed tables for input power connections and output connections to the motor, including recommended fuse ratings (Bussmann JJS series), minimum and maximum wire sizes, and tightening torque values for both 1-Phase 230V, 3-Phase 208/230V, and 3-Phase 460V configurations. For example, a 10 HP 1-Phase 230V drive (ACS580-0P-075A-2+C192) requires a JJS-100 fuse, 8 AWG minimum input wire, 1/0 AWG maximum input wire, and 4.6 lb/ft tightening torque. Output connections for the same drive specify 20 AWG minimum motor wire, 1 AWG maximum motor wire, and 4 lb/ft tightening torque.

Dimensions and Weights:

The ACS580-0P UL Type / NEMA 3R enclosures have standard dimensions:

  • Width: 32.5 inches (26.0 inches for the main body)
  • Height: 52.3 inches (49.0 inches for the main body)
  • Depth: 9.2 inches
  • Mounting hole diameter: 0.5 inches [Ø13]

Weights vary by HP and voltage configuration. For example:

  • 1-Phase 230V:
    • 10 HP: 252 lbs
    • 50 HP: 376 lbs
  • 3-Phase 460V:
    • 40 HP: 258 lbs
    • 200 HP: 377 lbs

Ambient Conditions:

  • Altitude: 0-100m (0-330ft) without derating. For 1000m-4000m (330-13120 ft), a derating of 1% every 100m (330 ft) is required.
  • Ambient Temperature (Installation site): -20...+40°C (5...104°F) with heater; -20...+50°C (5...122°F) with heater and derate. No frost allowed.
  • Ambient Temperature (Storage and transportation): -40...+70°C (-40...158°F).
  • Relative Humidity: 5-95%, non-condensing.

Usage Features:

  • Installation Flexibility: The UL Type 3R enclosures are designed for wall mounting. An optional floor/ground mounting kit is available for purchase, providing flexibility in installation. Instructions are provided for both wall mounting and for assembling the optional foot kit on a 3R irrigation panel.
  • Safety Features: The integrated input disconnect switch allows for safe isolation of the drive from line power. The external operating handle can be padlocked in the OFF position. The manual emphasizes critical safety warnings, including the necessity for installation by a qualified electrician, waiting 5 minutes after disconnecting power before removing covers, and never connecting line voltage to drive output terminals.
  • Control Schematic: A typical control schematic is provided, detailing connections for hand/auto operation, control references, and various digital inputs and relay outputs. This includes connections for a remote run, ready run, running, and fault indicators.
  • Hand-Auto Macro: An application guide for a Hand-Auto Macro is included, outlining reference voltage and analog I/O, auxiliary voltage output and programmable digital inputs, and relay outputs for various control functions like start/stop, forward/reverse, and run enable.

Maintenance Features:

The drive requires minimal maintenance if installed in an appropriate environment. The manual outlines routine maintenance intervals:

  • Check and clean heatsink: Every 6-12 months, depending on dustiness.
  • Replace drive module fan: Every six years.
  • Replace enclosure fan(s) (NEMA 3R enclosures): Every three years.
  • Change capacitor (Frame sizes R5 and R6): Every ten years.
  • Replace battery in Assistant control panel: Every ten years.

The manual provides specific instructions for drive module fan replacement, noting that fan failure can be predicted by increasing noise or rising heatsink temperature. It recommends using only ABB specified spare parts for replacements. The running time of the cooling fan can be monitored via "Group 29: Maintenance Trig" in the ACS580-01 User's Manual.

Compliance:

The panel complies with UL 508A (UL Standard for Safety, Industrial Control Panels) and C22.2 No. 14 (CSA Standards for Industrial Control Equipment), identified by the cULus LISTED mark. Compliance is valid provided the installation rules in the manual are followed.

ABB ACS580-0P Specifications

General IconGeneral
BrandABB
ModelACS580-0P
CategoryDC Drives
LanguageEnglish

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