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ABB ACS880-01-145A-3+N5350 User Manual

ABB ACS880-01-145A-3+N5350
247 pages
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ABB INDUSTRIAL DRIVES
ACS880+N5350 cooling tower drives
User’s guide

Table of Contents

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ABB ACS880-01-145A-3+N5350 Specifications

General IconGeneral
Rated Current145 A
Cooling MethodAir Cooled
EnclosureIP21
Communication InterfaceEthernet
Input Voltage380-480V AC

Summary

Chapter 1 Introduction

1.1 Getting Assistance from ABB

Instructions on how to contact ABB for technical assistance, including information needed for troubleshooting.

1.2 Safety Notices

Contains essential safety instructions for installation, operation, and servicing of the drive to prevent injury or damage.

1.2.1 Safety in Installation and Maintenance

Details electrical safety warnings and precautions for qualified electricians during installation and maintenance.

1.2.2 General Safety

Provides general safety instructions for handling the unit, managing hot surfaces, and preventing damage from debris.

1.2.3 Safe Start-Up and Operation

Outlines safety guidelines for the initial start-up and ongoing operation of the drive and connected equipment.

Chapter 2 Product Familiarization

2.1 Overview

Introduces the ACS880+N5350 drive, its design for cooling tower fans, and key features for variable speed control.

2.2 Standards

Lists the various international and industry standards that the ACS880+N5350 drives have been designed and tested to comply with.

2.3 Usage

Specifies the compatible motors for the ACS880+N5350 drive and advises contacting ABB for other motor types.

2.4 Enclosure

Describes the drive's enclosure ratings (UL Type 1, IP21) and environmental/mounting requirements for safe operation.

2.5 Connections

Details the segmentation of drive connections into Power and Control groups, emphasizing separation for noise reduction.

2.6 Type Designation Label

Explains the information provided on the type designation label, which identifies the unit's specifications and serial number.

2.7 Type Designation Key

Provides a detailed key for understanding the various codes and selections within the drive's type designation.

Chapter 3 Ratings

3.1 Ratings

Presents electrical ratings for the standard ACS880+N5350 models, including catalog numbers, frame sizes, and output ratings.

3.2 Losses, Cooling Data and Noise

Provides data on air flow, heat dissipation, and noise levels for various drive models, essential for installation planning.

Chapter 4 Terminal Specifications

4.1 Power Wire Gauge Range Specifications

Details the recommended copper cable wire gauge ranges for power connections based on catalog number and frame size.

4.2 Power Tightening Torque Specifications

Specifies the required tightening torques for power terminals (L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC) by frame size.

4.3 Control Wire Gauge and Tightening Torque

Provides specifications for control wire sizes (0.5-2.5mm²) and tightening torques (0.5 N·m) for stranded and solid wiring.

Chapter 5 Power Wiring

5.1 Grounding the Control

Emphasizes the importance of proper grounding for safety and performance, detailing grounding conductor requirements.

5.2 Incoming Power

Lists the designed incoming power ratings for the ACS880+N5350 and notes requirements for network type and frequency.

5.3 Protecting the Drive and Input Power Cable in Short-Circuits

Explains the necessity of using fuses for short-circuit protection of the drive and input power cable.

5.4 Wire Sizing and Fuses

Provides tables to guide the selection of appropriate wire gauges and input fuses based on control rating and current.

5.5 Motor Connections

Details the wiring requirements for connecting the motor to the drive, including ground wire and safety precautions.

5.5.1 Protecting the Motor Insulation and Bearings

Discusses how drive output pulses can stress motor insulation and erode bearings, and mentions optional protective filters.

Chapter 6 Control Wiring

6.1 Motor Thermostat

Explains the connection and function of motor thermostats for overtemperature sensing, using terminals XD24-1 and XD24-2.

6.2 Digital Inputs

Describes the 9 available digital inputs for controlling the cooling tower fan, their connections, and jumper settings.

6.3 Analog Inputs

Details the standard analog input for controlling fan speed, including voltage/current signal capabilities and potentiometer connection.

6.3.1 Analog Input 1

Provides technical data and jumper settings for Analog Input 1, used for speed reference and other analog signals.

6.4 ACS880+N5350 Relay Outputs

Explains the use of three Form-C relay outputs for reporting internal drive states like faults or warnings.

6.5 ACS880+N5350 Analog Outputs

Describes the two analog outputs (AO1, AO2) used for indicating signals like motor speed and torque to external systems.

Chapter 7 Applying Power Quick Install Guide

7.1 Select the Power Cables

Guidance on selecting power cables based on local regulations and the drive's nominal current rating.

7.2 Ensure Proper Cooling

References table for losses and cooling airflow, and specifies the allowed operating temperature range for the drive.

7.3 Protect the Drive and Input Power Cable

Advises on protecting the drive and input cable, referencing Table 5-2 for fuse operating times (below 0.5 seconds).

7.4 Check the Insulation of the Input and Motor Cables and the Motor

Details insulation resistance checks for input/motor cables and the motor, specifying test voltages and minimum resistance.

7.5 Connect the Power Cables

Step-by-step instructions for connecting power cables, including cover removal, conduit fastening, and terminal connections.

7.6 Connect the Control Cables

Instructions for connecting control cables, including conduit fastening, shield grounding, and conductor termination.

7.7 Default I/O Connections

Illustrates the default I/O connections for the ACS880+N5350 in the 2-wire primary control program.

7.8 UL Checklist

Provides a checklist for UL compliance, covering environmental conditions, circuit protection, and cable requirements.

Chapter 8 Keypad and Programming

8.1 Installation and Start-Up

Guides on installing and performing the initial start-up of the Assistant control panel for the drive.

8.2 Control Panel Overview

Describes the display, keys, and main components of the Assistant control panel for efficient operation.

8.3 Local Control vs. Remote Control

Explains how to switch between keypad control (Local) and terminal strip or network communications (Remote).

8.4 Basic Operation

Covers fundamental operations, user interface components, common tasks, and navigation instructions for the drive.

8.4.5 Common User Tasks

Provides a list of common user tasks and instructions on how to complete them, such as parameter management and basic drive operation.

Chapter 9 Operating Modes

9.1 2-Wire Operating Mode (Default)

Details the 2-Wire Operating Mode, used for simple stop/run control with a single selector switch.

9.2 3-Wire Operating Mode

Explains the 3-Wire Operating Mode, utilizing momentary start and stop pushbuttons for fan control.

9.3 Process Control (PID) Operating Mode

Describes the Process Control (PID) mode, which offers auxiliary closed-loop set point control for various configurations.

9.4 Fieldbus Operating Mode

Covers operating the drive via an optional fieldbus adapter or the embedded fieldbus port for external control.

9.4.1 Using Fieldbus Adapter Modules for Control of the Drive

Provides configuration steps for using fieldbus adapter modules to control and monitor the drive.

9.4.2 Using the Embedded Fieldbus Port to Control the Drive

Details the setup for controlling the drive via the embedded fieldbus port (D2D port) using Modbus RTU protocol.

Chapter 10 Additional Setup

10.1 Trickle Current Heating

Explains the trickle current heating feature, used to maintain motor windings and prevent condensation during standby.

10.2 Critical Speed Function

Describes the critical speed function for avoiding mechanical resonances by prohibiting operation in specific frequency bands.

10.3 De-Ice Function

Details the De-Ice function, which runs the tower at low speed in reverse to prevent ice buildup in cold climates.

10.4 Advanced Drive Settings

Covers advanced drive functions such as PID control and Fieldbus control, including access levels and passcodes.

10.4.1 Access Levels

Explains the different access levels (CTDD User, Fieldbus, Expert Commissioner) based on passcode parameters.

Chapter 11 Example Connection Diagrams

11.1 ACS880+N5350 2-Wire Operating Mode Example

Provides a wiring diagram example for the 2-Wire Operating Mode using a manual motor disconnect switch.

11.2 ACS880+N5350 3-Wire Operating Mode Example

Illustrates a wiring diagram example for the 3-Wire Operating Mode with a manual motor disconnect switch.

11.3 Motor Contactor or Shorting Contactor Examples

Presents example configurations for manual motor disconnect or power-off fail-safe shorting contactors.

Chapter 12 Startup Assistant & Parameters

12.1 Startup Assistants Guide for ACS880+N5350

Describes the basic start-up assistants for motor data, ID run, and setting up the ACS880 drive with the +N5350 program.

12.1.1 Motor Data and ID Run

Guides through the initial motor data setup and ID run process, including safety and language selection steps.

12.1.2 Drive Assistant

Details the Drive Assistant (CTDD Setup) for configuring the cooling tower application after motor data start-up.

Chapter 13 Troubleshooting

13.1 Warnings and Faults

Explains how warnings and faults are annunciated, their behavior (latching, reset), and how to identify them.

13.2 Warning/Fault History

Covers accessing and interpreting the event log, auxiliary codes, and parameters containing warning/fault information.

13.3 Warning Messages

Lists common warning messages alphabetically, including their fault number, cause, and recommended actions to resolve them.

13.4 Fault Messages

Provides a comprehensive list of fault messages, their fault numbers, causes, and corresponding troubleshooting steps.

Chapter A Technical Specifications

A.1 ACS880+N5350 Technical Data

Presents detailed technical specifications for the ACS880+N5350 drive, covering electrical, motor, and connection data.

Chapter B Dimensions

B.1 Dimensions, Weights and Free Space Requirements

Provides dimensional data, weights, and required free space for different frame sizes (R1-R9) for installation.

Chapter C CE Guidelines

C.1 Applicable Standards

Lists the applicable European standards for CE compliance, including Low Voltage, EMC, RoHS, and Machinery Directives.

C.2 CE Marking

Explains the meaning of the CE mark and its verification of compliance with European directives and safety functions.

C.3 Compliance with the EN 61800-3:2004

Details compliance requirements for EMC standards, including definitions for Categories C2, C3, and C4.

C.3.1 Definitions

Provides definitions for key EMC terms like Electromagnetic Compatibility and environments for drive usage.

C.3.2 Category C2

Outlines provisions for Category C2 drives, including EMC filter usage, cable selection, and installation requirements.

C.3.3 Category C3

Specifies provisions for Category C3 drives, requiring specific EMC filters and adherence to cable length limitations.

C.3.4 Category C4

Details conditions and provisions for Category C4 compliance, focusing on minimizing emissions to neighboring networks.

C.4 UL Marking

Lists the UL Type 1 and UL Type 12 drives and their applicable voltage ranges and frame sizes.

C.4.1 UL Checklist

Provides a checklist for UL compliant installations, covering environment, temperature, circuit protection, and cable ratings.

C.5 GOST R Certificate of Conformity

States that the drive has been given a GOST R certificate of conformity.

C.6 Disclaimer

Manufacturer's disclaimer regarding obligations for products that have been improperly repaired, misused, or altered.

Appendix D Mechanical Installation

D.1 Safety

Safety warning regarding lifting heavy drives (R6-R9) using designated lifting eyes to prevent injury.

D.2 Examining the Installation Site

Requirements for the installation site, ensuring proper ventilation, wall suitability, and adequate free space for operation and maintenance.

D.3 Necessary Tools

Lists essential tools required for installation, including drills, screwdrivers, and wrenches.

D.4 Moving the Drive

Instructions for moving the drive's transport package to the installation site using a pallet truck.

D.5 Unpacking and Examining the Delivery (Frames R1 to R5)

Illustrates the transport package contents for frames R1-R5 and outlines the unpacking procedure.

D.6 Unpacking and Examining the Delivery (Frames R6 to R9)

Shows the transport package contents for frames R6-R9 and details the unpacking steps, including hoist usage.

D.7 Installing the Drive

Provides instructions for installing the drive, including marking, drilling, and securing mounting holes for various frame types.

D.8 Cabinet Installation

Refers to a separate supplement for instructions on cabinet installation of the ACS880-01 drive.

Appendix E ModbusTCP Setup

E.1 ACS880 Cooling Tower Drive

Overview of the ACS880 Cooling Tower Drive setup for monitoring and control via Modbus TCP.

E.1.1 Modbus TCP Setup

Step-by-step guide for setting up Modbus TCP communication, including parameter configuration and simulation.

Appendix F Modbus RTU Setup

F.1 ACS880 Cooling Tower Drive

Introduction to setting up the ACS880 Cooling Tower Drive for monitoring and control via Modbus RTU.

F.1.1 Modbus RTU Serial Communication Setup using built-in D2D (drive to drive) port

Detailed guide for setting up Modbus RTU serial communication via the D2D port, including parameter configuration.

Appendix G Ethernet/IP Setup

G.1 ACS880 Cooling Tower Drive

Overview of setting up the ACS880 Cooling Tower Drive for monitoring and control over Ethernet/IP.

G.1.1 Ethernet/IP Setup

Step-by-step instructions for configuring Ethernet/IP communication, including parameter settings and PLC integration.

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