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ABB ACS880-07XT Series - User Manual

ABB ACS880-07XT Series
168 pages
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ABB industrial drives
Hardware manual
ACS880-07XT drives (400 to 1200 kW)

Table of Contents

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ABB ACS880-07XT Series Specifications

General IconGeneral
SeriesACS880-07XT
CategoryDC Drives
Storage Temperature Range-40 to +70 °C
Input Voltage380 V to 690 V
Output Voltage Range0 V to Input Voltage
Voltage380 V to 690 V
Control MethodVector control
Cooling MethodAir cooled
Protection ClassIP21, IP54
Enclosure ClassIP00, IP20, IP21, IP42, IP54
Communication OptionsEthernet, Modbus, Profibus, CANopen
Relative Humidity5 to 95%, non-condensing

Summary

Safety Instructions

Use of Warnings and Notes

Explains warning symbols and notes used in the manual for hazard identification.

General Safety Precautions

Provides essential safety guidelines for handling and installing the drive module.

Electrical Safety Precautions

Details safety measures for electrical work during installation and maintenance.

Precautions Before Electrical Work

Lists critical steps to ensure safety before commencing any electrical work.

Additional Safety Notes

Covers extra safety instructions, including handling ESD-sensitive components.

Grounding Procedures

Explains the importance and methods for proper grounding of the drive.

Permanent Magnet Motor Safety

Provides specific safety instructions for drives with permanent magnet motors.

Introduction to the Manual

Target Audience and Manual Scope

Defines the intended readers and the manual's coverage of drive installation and use.

Manual Structure Overview

Briefly describes the content and organization of the manual's chapters.

Related Manuals

Lists other relevant ABB manuals for additional information and support.

Frame Size and Option Code

Explains how frame sizes and option codes are used to identify drive configurations.

Operation Principle and Hardware Description

Product Overview

Introduces the ACS880-07XT drive, its purpose, and main components.

Drive Circuit Diagram

Presents a schematic illustrating the main functional blocks of the drive.

12-Pulse Supply Connection

Details the 12-pulse connection option (+A004) and its benefits.

Cabinet Line-up and Layout Examples

Shows typical cabinet configurations and internal component layouts.

Power and Control Connections

Illustrates the drive's power connections and control interface layout.

Door Switches and Indicators

Describes the function of door-mounted switches and status indicator lights.

Main Disconnecting Device

Explains the operation and function of the main disconnecting device (Q1.1).

Control Panel and PC Tools

Covers the ACS-AP-I control panel and connection for PC-based control.

Mechanical Installation

Installation Site Examination

Guidelines for selecting and preparing a suitable installation site for the drive.

Necessary Tools and Delivery Check

Lists required tools and procedures for checking the received drive delivery.

Moving and Unpacking the Drive

Instructions for safely moving and unpacking the drive cabinet.

Lifting and Moving Cabinet

Procedures for lifting the unpacked cabinet using cranes or other equipment.

Cabinet Placement and Fastening

Guidance on positioning and securely fastening the cabinet to the floor or wall.

Fastening Methods

Details on different methods for securing the drive cabinet.

Marine Unit Fastening

Specific instructions for fastening cabinets intended for marine environments.

Miscellaneous Installation Aspects

Covers additional mechanical considerations like cable ducts and floor requirements.

Guidelines for Planning Electrical Installation

Supply Disconnecting Device Selection

Guidance on selecting appropriate disconnecting devices for AC power sources.

Main Contactor Selection

Criteria for selecting a main contactor based on drive specifications.

Motor and Drive Compatibility

Ensuring compatibility between the selected motor and the drive unit.

Motor Insulation and Bearing Protection

Measures to protect motor insulation and bearings from drive-related stresses.

Motor System Requirements Table

A table detailing insulation systems and filters required for various motor types.

High-Output and IP23 Motor Requirements

Specific requirements for high-output and IP23 rated motors.

Rise Time and Peak Voltage Data

Data for calculating voltage rise time and peak line-to-line voltage based on cable length.

Power Cable Selection and Routing

Guidelines for selecting, routing, and shielding power cables for optimal performance.

Control Cable Selection and Routing

Recommendations for selecting, routing, and shielding control cables.

Cable Shielding and Routing Practices

Details on cable shielding requirements and proper routing techniques.

Thermal and Short-Circuit Protection

Instructions for protecting the drive, cables, and motor against thermal and short-circuit faults.

Motor Thermal Overload Protection

How to implement motor thermal protection using drive features or sensors.

Ground Fault Protection

Information on the drive's internal ground fault protection function.

Emergency Stop Function Implementation

Guidance on implementing the emergency stop function using Safe Torque Off.

Bypass Connection Implementation

Instructions and considerations for implementing a bypass connection with contactors.

Electrical Installation

Warnings and Assembly Insulation Check

Safety warnings and procedures for checking electrical insulation of the drive and cables.

IT System Compatibility Check

Ensuring compatibility when connecting the drive to IT (ungrounded) systems.

Control Cable Connection Procedure

Detailed steps for connecting and grounding control cables to the drive.

Connecting to the Control Unit

Instructions for wiring the control unit (A41) and auxiliary terminal blocks.

Connecting Auxiliary Voltage Supply

Wiring the external 230/115 V AC auxiliary voltage supply (UPS, option +G307).

Wiring Emergency Stop Buttons

Connecting external emergency stop push buttons according to circuit diagrams.

Wiring Motor Fan Starters

Connecting power wires for the auxiliary motor fan (options +M602…+M610).

Wiring Thermistor and Pt100 Relays

Instructions for wiring thermistor (+L505) and Pt100 (+L506) relay options.

Connecting Motor Cables

Procedures for connecting motor cables, with and without du/dt terminals.

Connecting Input Power Cables

Connection diagrams and procedures for input power cables (6-pulse and 12-pulse).

Connecting a PC for Configuration

Steps for connecting a PC to the drive for configuration and monitoring.

Installing Option Modules

Guidance on the mechanical installation of various option modules.

Installation Checklist

Pre-Startup Warnings

General safety warnings to be observed before starting the drive installation.

Installation Checklist Items

A comprehensive checklist of items to verify before drive start-up.

Start-up Procedure

Start-up Overview and Safety

Introduction to the start-up process and essential safety precautions.

Pre-Voltage Connection Checks

Steps to verify settings and connections before applying power.

Powering Up Auxiliary Circuits

Procedure for safely powering up the drive's auxiliary circuits.

Setting Supply Unit and Fan Parameters

Configuring supply unit voltage and main fan fault parameters.

Drive Parameter Setup and First Start

Steps for configuring drive parameters and performing the initial start-up.

Powering Up Main Circuit and On-Load Checks

Procedure for powering the main circuit and performing checks under load.

Fault Tracing

LED Indicators Overview

Description of the status LEDs on the control panel and control unit.

Warning and Fault Messages

Information on interpreting and resolving drive control program warnings and faults.

Maintenance

Preventive Maintenance Intervals

Table outlining recommended maintenance tasks and intervals.

Cabinet Cleaning Procedures

Instructions for cleaning the interior and air inlets of the drive cabinet.

Heatsink and Fan Maintenance

Procedures for cleaning heatsinks and replacing cooling fans.

Drive Module Replacement

Step-by-step guide for replacing drive modules (right and left).

Capacitor and Control Panel Maintenance

Information on capacitor reforming and control panel battery replacement.

Control Unit Maintenance

Guidance on BCU control unit types, memory units, and control unit battery.

Reduced Run Operation

Procedures for starting and resuming normal operation in reduced run mode.

Technical Data

Drive Ratings and Specifications

Detailed ratings for drive modules, including output and input current.

Derating Factors (Temperature and Altitude)

Information on how ambient temperature and altitude affect drive performance.

High Speed Mode Ratings

Drive ratings when high speed mode is enabled for output frequencies above 120 Hz.

Frame Sizes, Power Modules, and Fuses

Details on frame sizes, power modules, and recommended IEC aR fuses.

Dimensions, Losses, and Noise Data

Data on physical dimensions, heat dissipation, noise levels, and free space requirements.

Electrical Network and Motor Connection Data

Specifications for the electrical power network and motor connection parameters.

Applicable Standards and Tightening Torques

List of relevant standards and specifications for tightening electrical and mechanical connections.

EMC Definitions and Categories

Explanation of EMC terms and categories (C2, C3, C4) for drive applications.

Dimensions

Cabinet Line-up Dimensions and Weights

Provides dimensions and approximate weights for cabinet line-ups.

Dimension Drawing Examples

Illustrative drawings showing cabinet dimensions and layouts.

Terminal Location Diagrams

Diagrams showing the location of input, output, and PE terminals.

Resistor Braking

Braking System Operation and Planning

Describes how brake choppers and resistors work and how to plan their selection.

Custom Resistor Selection

Guidelines for selecting custom brake resistors based on resistance and load capacity.

Brake Resistor Cable Installation

Instructions for selecting, routing, and minimizing interference for brake resistor cables.

Brake Resistor Placement and Protection

Guidance on placing resistors and protecting the system against thermal overload.

External Brake Resistor Installation and Start-up

Steps for electrical installation, connection, and start-up of external brake resistors.

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