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ABB Advance Optima caldos25 User Manual

ABB Advance Optima caldos25
262 pages
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Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.0
Operator’s Manual 42/2410 EN Rev. 9

Table of Contents

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ABB Advance Optima caldos25 Specifications

General IconGeneral
Enclosure protectionIP65
Protection ClassIP65
TechnologyNDIR, Electrochemical, Paramagnetic, Zirconia
Ambient temperature-20°C to +50°C
Power supply24 V DC
CommunicationProfibus, Modbus
Measurement PrincipleElectrochemical, Paramagnetic, ZrO2
Output Signal4-20 mA
Operating Temperature-20°C to +50°C

Summary

Important Safety Information

Intended Application, Safe Operation, and Personnel

Covers intended use, safe operating requirements, personnel qualifications, and necessary precautions.

Explosion-Protected Version (II 3G) Operation

Application, Version, and Description

Details the intended application, special version designation, and general description of the explosion-protected unit.

Special Conditions for Hazardous Areas

Outlines specific operational conditions and precautions required when using the analyzer in hazardous areas.

Chapter 1: Installation Preparation

Installation Site and Environmental Requirements

Covers installation location criteria, gas paths, air circulation, and environmental conditions.

Chapter 2: Analyzer Unpacking and Installation

Gas Analyzer Unpacking and Identification

Steps for safely unpacking the analyzer and methods for identifying its model and components.

Chapter 3: Gas Line Connections

Chapter 4: Electrical Connections

Power Supply Line Connection

Provides safety notes and procedures for connecting the power supply to the analyzer module.

Chapter 5: Gas Analyzer Start-Up

Installation Check and Initial Purge

Ensures correct installation and performs initial purging of gas paths and housing.

Power Supply Activation and Warm-Up

Covers activating the power supply, function checks, and the warm-up phase duration.

Chapter 6: Gas Analyzer Operation

Password Protection and User Interface Management

Details password levels, user groups, change privilege duration, and access lock mechanisms.

Chapter 7: Gas Analyzer Configuration

Measurement Component Configuration

Covers measurement range switching, limit modification, filter initialization, and auto-range setup.

Function Blocks and Applications

Explains the function block concept, standard configurations, and linking blocks to create applications.

System Functions and Settings

Details configuration of system functions like time zone, language, password, and system modules.

Display Configuration and Features

Covers display features, configuring pages, elements, bar/point displays, and value/key entries.

Chapter 8: Gas Analyzer Calibration

Calibration Principles and Control Methods

Explains calibration control, start procedures, warm-up phases, plausibility tests, and status signals.

Calibration Data Management

Details the calibration data sub-menu for manual, automatic, and externally controlled calibrations.

Analyzer Module Calibration Notes

Provides specific calibration notes for Caldos, Limas, Magnos, Uras, and Oxygen Sensor modules.

Calibration Procedures

Describes manual calibration steps for analyzer modules and manual initiation of automatic calibration.

Chapter 9: Inspection and Maintenance

Chapter 10: Status Messages and Troubleshooting

Troubleshooting Analyzer Problems

Guides users through diagnosing and resolving problems related to blinking readouts, flow, temperature, and unstable readings.

Chapter 11: Gas Analyzer Shutdown and Packing

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