ABB Advance Optima caldos25 User Manual

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Advance Optima Continuous Gas Analyzers

AO2000 Series

Software Version 5.0

Operator’s Manual 42/2410 EN Rev. 9

Table of Contents

Default Chapter3
- Software Version3
- Table of Contents4
- Preface10
- Relationship between Operator's Manual and Software Version12
- Important Safety Information13
- AO2000 Series Operator's Manual 42/24-10 en14
- Safety Tips for Handling Electronic Measurement Devices14
- Explosion-Protected Version with Type of Protection II 3G for Measurement of Non-Flammable Gases and Vapors: Description and Special Conditions for Operation15
- Installation Location Requirements17
Preparing the Installation17
- Sample Gas Inlet and Outlet Conditions19
- Test Gases for Calibration21
- Purge Gas for Housing Purge22
- Power Supply Information23
- Power Supply24
- Scope of Delivery25
- Material Needed for Installation (Not Delivered)26
- List of Figures Related to Installation27
- Guideline for Installation and Start-Up28
- Gas Analyzer Unpacking29
Gas Analyzer Unpacking and Installation29
- Gas Analyzer Identification30
- Dimensional Diagrams32
- Gas Connections Installation33
- Gas Analyzer Installation34
Gas Line Connection35
- Magnos206: Gas Connections35
- Magnos27: Gas Connections36
- Magnos27: Gas Connections (Sample Cell Direct Connection)37
- Caldos25, Caldos27: Gas Connections38
- Caldos25: Gas Connections Corrosive Sample Gas or Flowing Reference Gas39
- Limas11: Gas Connections39
- Limas11: Gas Connections (Quartz Cell with PFA Tubes)40
- Standard Cell, Quartz Cell, Quartz Cell with Center Connection40
- Limas11: Gas Connections Safety Cell42
- Uras26: Gas Connections43
- Gas Diagrams44
- Pressure Sensor45
- Housing Purge46
- Gas Line Connection47
Chapter 1 Chapter 449
- Electronics Module Connections49
- Profibus Module: Electrical Connections50
- Modbus Module: Electrical Connections51
- 4-Way Analog Output Module: Electrical Connections53
- 4-Way Analog Input Module: Electrical Connections54
- Digital I/O Module: Electrical Connections55
- Standard Terminal Connections57
- System Bus Connection58
- Signal, Control and Interface Line Connection61
- Power Supply Line Connection - Safety Notes63
- Power Supply Line Connection to the Analyzer Module64
- Power Supply Line Connection66
Gas Analyzer Start-Up67
- Installation Check67
- Gas Path and Housing Initial Purge68
- Power Supply Activation69
- Warm-Up Phase70
- Operation71
Gas Analyzer Operation73
- Display and Control Unit73
- Screen74
- Message Display75
- Status Led's76
- Numeric Keypad77
- Cancel Keys78
- Softkeys79
- Text Entry81
- Operating by Value Entry82
- Operating by Key Entry83
- Password Protection84
- User Interface Priority86
- Access Lock87
- Menu Tree88
- Gas Analyzer Configuration91
Measurement Component-Specific Functions91
- Measurement Range Switching 791
- Modifying Measurement Range Limits 792
- Limas11, Uras26: Notes for Changing Measurement Range Limits 793
- Changing the Number of Decimal Places 794
- Filter Initialization 795
- Auto-Range Initialization 796
- Limit Value Monitor Initialization 797
- Active Component Selection 798
- Changing Module Name 799
Section B101
- Function Blocks101
Section C105
- System Functions105
Section D121
- Display121
- Gas Analyzer Calibration137
Principles137
- Calibration Control 8137
- Manual Calibration138
- Automatic Calibration 8140
- Test Gas Supply Control for Automatic Calibration 8142
- Externally Controlled Calibration 8145
- Calibration Methods 8146
Section B149
- Calibration Data149
- Notes for Calibrating Analyzer Modules155
Section C155
Section D171
- Calibration171
  - Analyzer Module Manual Calibration 8171
  - Inspection173
Inspection and Maintenance173
- Checking Gas Path Seal Integrity174
- Magnos27: Thermal Link Replacement175
- Uras26: Optical Alignment176
- Uras26: Phase Alignment178
- Limas11, Uras26: Measurement of Calibration Cells179
- Limas11, Uras26: Relinearization180
- Limas11: Thermal Link Replacement181
- Limas11: Aluminum Sample Cell Cleaning182
- Limas11: Quartz Sample Cell Cleaning184
- Limas11: Safety Cell Cleaning187
- Limas11 UV: Lamp (EDL) Replacement193
- Limas11: Amplification Optimization195
- Gas Module: Disposable Filter Replacement197
- Pump Activation, Pump Output Adjustment198
- Changing Analog Output Current Range199
- Air Pressure Correction200
- Air Pressure Value Correction201
- Calibration Reset202
- Basic Calibration203
- Cross-Sensitivity Alignment204
- Carrier Gas Alignment205
- Process Status207
Status Messages, Troubleshooting207
- System Status: Status Messages208
- System Status: Status Signals210
- Status Message Categories211
- Status Messages213
- Gas Analyzer Problems224
- Caldos25, Caldos27, Magnos206, Magnos27 Problems226
- Limas11 Problems227
- Uras26 Problems228
- Gas Module Problems229
- Notify Service230
- Gas Analyzer Shutdown231
Gas Analyzer Shutdown and Packing231
- Preparing the Gas Analyzer for Shipping and Packing232
- Gas Analyzer233
Gas Analyzer Overview233
- Analyzer Modules234
- Gas Module234
- Electronics Module235
- Display and Control Unit236
- System Housing236
Analyzer Module Operating Specifications237
- Caldos25 Operating Specifications237
- Caldos27 Operating Specifications238
- Limas11 Operating Specifications239
- Magnos206 Operating Specifications240
- Magnos27 Operating Specifications241
- Uras26 Operating Specifications242
- Oxygen Sensor Operating Specifications243
- Electrical Safety244
- Electromagnetic Compatibility244
- Safety Information245
ZO23 Trace Oxygen Analyzer Module245
- Requirements at the Installation Site246
- Sample Gas Inlet Conditions246
- Connection Diagram247
- Test Gases247
- Information for the Installation and Sample Conditioning248
- Check of the End-Point and Reference Point251
- Start-Up251
- Function Test252
- Operating Specifications253
Index255
- Measurement Range Switching 7-A258
Appendix259
Appendix260

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ABB Advance Optima caldos25 Specifications

General

Enclosure protection	IP65
Protection Class	IP65
Technology	NDIR, Electrochemical, Paramagnetic, Zirconia
Ambient temperature	-20°C to +50°C
Power supply	24 V DC
Communication	Profibus, Modbus
Measurement Principle	Electrochemical, Paramagnetic, ZrO2
Output Signal	4-20 mA
Operating Temperature	-20°C to +50°C

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