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ABB Advance Optima magnos206 User Manual

ABB Advance Optima magnos206
262 pages
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Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.0
Operator’s Manual 42/2410 EN Rev. 9

Table of Contents

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ABB Advance Optima magnos206 Specifications

General IconGeneral
Measured ComponentOxygen (O2)
Enclosure protectionIP65
Measuring PrincipleParamagnetic
Ambient Temperature-20 to +60 °C
Power Supply100 ... 240 V AC, 50/60 Hz
Output signal4 ... 20 mA
Enclosure RatingNEMA 4X
ApplicationsEmission monitoring, Safety monitoring

Summary

Important Safety Information

Requirements for Safe Operation

Outlines the essential requirements for safe and efficient gas analyzer operation.

Gas Analyzer Safety and Safe Operation

Details safety standards and the importance of following manual safety information.

Safety Tips for Handling Electronic Measurement Devices

Provides critical safety advice for handling electronic measurement devices.

Explosion-protected Version with Type of Protection II 3G for Measurement of Non-flammable Gases and Vapors: Description and Special Conditions for Operation

Intended Application

Specifies suitability for hazardous areas and measurement of non-flammable gases/vapors.

Special Conditions for Operation in Hazardous Areas

Lists critical safety conditions for operating in hazardous areas.

Chapter 1 Preparing the Installation

Installation Location Requirements

Details requirements for the installation site, including gas paths, air circulation, and environmental conditions.

Sample Gas Inlet and Outlet Conditions

Specifies temperature, pressure, and flow rate conditions for sample gas inlet.

Test Gases for Calibration

Lists required test gases for zero and span calibration for various analyzer modules.

Power Supply Information

Provides information on power supply requirements for the gas analyzer and its modules.

Guideline for Installation and Start-Up

Provides a step-by-step guideline for the installation and initial start-up process.

Chapter 2 Gas Analyzer Unpacking and Installation

Gas Analyzer Unpacking

Instructions and precautions for safely unpacking the gas analyzer.

Gas Connections Installation

Details the procedure for installing gas connections and ensuring gas path seal integrity.

Gas Analyzer Installation

Provides instructions and precautions for installing the gas analyzer system housing.

Chapter 3 Gas Line Connection

Gas Line Connection

Provides instructions for connecting gas lines, evacuating exhaust gases, and system flushing.

Chapter 4 Electrical Connection

Electronics Module Connections

Illustrates and lists connections for the electronics module and I/O modules.

Profibus Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the Profibus module.

Modbus Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the Modbus module.

2-Way Analog Output Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the 2-way analog output module.

4-Way Analog Output Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the 4-way analog output module.

4-Way Analog Input Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the 4-way analog input module.

Digital I/O Module: Electrical Connections

Details electrical connection diagrams and pin assignments for the digital I/O module.

System Bus Connection

Describes the system bus structure and connection methods for one or multiple system housings.

Signal, Control and Interface Line Connection

Provides guidelines for connecting signal, control, and interface lines, including cable management.

Power Supply Line Connection – Safety Notes

Highlights critical safety precautions for connecting power supply lines.

Power Supply Line Connection to the Analyzer Module

Details the procedure for connecting the 24-VDC power supply to an analyzer module.

Power Supply Line Connection

Explains how to connect the power supply line, including breaker installation.

Chapter 5 Gas Analyzer Start-Up

Installation Check

Provides a checklist to ensure the gas analyzer is correctly installed before start-up.

Gas Path and Housing Initial Purge

Details the process of purging gas paths and housing prior to analyzer start-up.

Power Supply Activation

Describes the steps for activating the gas analyzer's power supply.

Operation

Covers readiness for measurement, calibration verification, and gas supply adjustments.

Chapter 6 Gas Analyzer Operation

Display and Control Unit

Provides an overview of the display and control unit components and operating modes.

Screen

Describes the graphics screen, its panels (menu, info, softkey), and configurable elements.

Message Display

Explains the functions of the blinking message display and status message display.

Softkeys

Describes the softkeys, their functions in measurement and menu modes, and key types.

Operating by Value Entry

Guides users on entering values during measurement mode via the display.

Operating by Key Entry

Explains how to make key entries during measurement mode using configured keys.

Password Protection

Details elements of password protection: level, user group, and password management.

Chapter 7 Gas Analyzer Configuration

Section A Measurement Component-Specific Functions

Covers functions specific to individual measurement components.

Measurement Range Switching

Procedure for selecting and switching between configured measurement ranges for a component.

Modifying Measurement Range Limits

Instructions for changing measurement range limits and verifying calibration after modification.

Active Component Selection

Procedure for selecting the active component for measurement and range selection.

Section B Function Blocks

Introduction to function blocks, their concepts, and applications in the gas analyzer.

Section C System Functions

Covers system-level functions for configuration and management.

Setting Up System Modules

Instructions for adding, replacing, or removing system modules like analyzer and I/O modules.

Chapter 8 Gas Analyzer Calibration

Calibration Control

Describes the three methods for controlling calibration: manual, automatic, and external.

Manual Calibration

Defines manual calibration and provides details on test gas supply and air pressure effects.

Automatic Calibration

Explains automatic calibration, including test gas supply, starting conditions, and blocking.

Section C Notes for Calibrating Analyzer Modules

Provides specific notes and recommendations for calibrating individual analyzer modules.

Analyzer Module Manual Calibration

Step-by-step guide for performing manual calibration of analyzer modules.

Manual Start of the Automatic Calibration

Instructions for manually initiating automatic calibration outside of cycle intervals.

Chapter 9 Inspection and Maintenance

Inspection

Overview of inspection procedures, periodic checks, and normal operation indicators.

Checking Gas Path Seal Integrity

Provides instructions and materials needed for checking gas path seal integrity.

Chapter 10 Status Messages, Troubleshooting

Process Status

Defines process status, including measurement range and limit value transgressions.

System Status: Status Signals

Details overall and individual status signals, their causes, and evaluation.

Gas Analyzer Problems

Troubleshooting guide for common gas analyzer problems like blinking readouts and flow issues.

Caldos25, Caldos27, Magnos206, Magnos27 Problems

Troubleshooting for temperature and unstable reading problems specific to these modules.

Limas11 Problems

Troubleshooting for temperature issues, unstable readings, and emitter intensity for Limas11.

Uras26 Problems

Troubleshooting guide for temperature, vibration, gas path leakage, and emitter issues in Uras26.

Appendix 2 Analyzer Module Operating Specifications

Electrical Safety

Covers electrical safety tests, protection class, overload category, and safe isolation.

Appendix 3 ZO23 Trace Oxygen Analyzer Module

Safety Information

Contains warnings and critical safety information for the ZO23 trace oxygen analyzer module.

Requirements at the Installation Site

Specifies ambient temperature, heat sources, magnetic fields, and sample gas inlet conditions.

Start-Up

Details the gas analyzer start-up procedure and initial calibration at the installation site.

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