ABB AO2020 User Manual (English)

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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION

AO2000

Continuous gas analyzers

Integrated analyzer system

Measurement made easy

Default Chapter3
- Table of Contents3
Preface9
Guideline for Installation and Commissioning11
Safety Information12
- Intended Application12
- Special Requirements for the Operator12
- Safety Information13
- Fidas24: Information on the Safe Operation of the Gas Analyzer15
- Notes for Network and Data Security17
Version with Type of Protection II 3G for Measurement of Non-Flammable Gases and Vapors18
Version with Type of Protection II 3G for Measurement of Flammable Gases ('Safety Concept') and Non-Flammable Gases20
- Intended Application20
- Important Information for the Operator21
- Description23
- Internal and External Explosion Protection24
- Technical Data25
- Special Requirements for Operation27
- Limas11 IR, Uras26: Version for the 'Safety Concept28
- Caldos25, Caldos27, Magnos206: Version for the 'Safety Concept30
- Purge Gas Flow Monitoring32
Version for Use in Class I DIV. 2 Explosion Hazard Areas33
Preparation for Installation34
- Scope of Supply and Delivery34
- Material Required for the Installation (Not Supplied)35
- Installation Location37
- Pressure Sensor39
- Housing Purge40
- Power Supply42
- Caldos25: Preparation for Installation44
- Caldos27: Preparation for Installation46
- Fidas24: Preparation for Installation48
- Fidas24 NMHC: Preparation for Installation51
- Limas11 IR, Limas21 UV: Preparation for Installation54
- Limas21 HW: Preparation for Installation57
- Magnos206: Preparation for Installation59
- Magnos28: Preparation for Installation61
- Magnos27: Preparation for Installation63
- Uras26: Preparation for Installation65
- ZO23: Preparation for Installation67
- Oxygen Sensor: Preparation for Installation71
Unpacking the Gas Analyzer and Installation73
- Unpacking the Gas Analyzer73
- Identification Plate74
- Analyzer Data Sheet75
- Dimensional Diagrams76
- Gas Connection Installation78
- Gas Analyzer Installation79
Gas Line Connection80
- Caldos25: Gas Connections80
- Caldos27: Gas Connections82
- Fidas24, Fidas24 NMHC: Gas and Electrical Connections83
- Limas11 IR, Limas21 UV, Limas21 HW: Gas Connections84
- Magnos206: Gas Connections88
- Magnos28: Gas Connections89
- Magnos27: Gas Connections91
- Uras26: Gas Connections93
- ZO23: Gas Connections95
- Gas Line Connection96
- Fidas24: Connecting the Gas Lines97
- Fidas24: Connecting the Combustion Gas Line100
- Fidas24: Connecting the Sample Gas Line (Heated Sample Gas Connection)101
- Fidas24: Connecting the Sample Gas Line (Unheated Sample Gas Connection)105
Connecting the Electrical Leads107
- Electronics Module Connection Diagram107
- Profibus Module: Electrical Connections108
- Modbus Module: Electrical Connections109
- Analog Output Module: Electrical Connections110
- Analog Input Module: Electrical Connections111
- Digital I/O Module: Electrical Connections112
- Standard Terminal Connections114
- Connecting the Signal Lines116
- System Bus Connection118
- Power Supply Line Connection - Safety Notes121
- Power Supply Line Connection to an Analyzer Module122
- Power Supply Line Connection124
- Fidas24: Power Supply Line Connection125
Gas Analyzer Start-Up126
- Installation Check126
- Gas Path and Housing Initial Purge127
- Power Supply Activation128
- Fidas24: Gas Analyzer Start-Up129
- Limas21 HW: Gas Analyzer Start-Up133
- ZO23: Gas Analyzer Start-Up134
- Warm-Up Phase135
- Operation136
Gas Analyzer Operation138
- Display and Control Unit138
- Screen139
- Message Display140
- Status Leds141
- Numeric Keypad142
- Cancel Keys143
- Softkeys144
- Text Entry146
- Operating by Value Entry147
- Operating by Key Entry148
- Password Protection149
- User Interface Priority151
- Access Lock152
- Menu Tree153
Gas Analyzer Configuration: Measurement Component-Specific Functions155
- Measurement Range Configuration155
- Auto-Ranging Parameterization161
- Limit Value Monitor Parameterization162
- Filter Parameterization163
- Active Component Selection164
- Configuring a Component165
- Changing Module Name179
Gas Analyzer Configuration: Function Blocks180
- The 'Function Blocks' Concept180
- Standard Configuration181
- The 'Function Blocks' Sub-Menu182
Gas Analyzer Configuration: System Functions183
- Setting the Time Zone, Date and Time183
- Selecting User Interface Language184
- Changing the Password185
- Inhibit Operation186
- Setting up System Modules187
- Adding a System Module189
- Replacing a System Module190
- Removing a System Module191
- Saving the Configuration192
- Configuring Status Signals193
- Configuring an Ethernet Connection194
- Configuring a Modbus Connection195
- Configuring Profibus196
- Configuring Bus I/Os197
Gas Analyzer Configuration: Display198
- Display Features198
- Display Overview200
- Page Overview201
- Parameter Overview202
- User Page Configuration203
- Moving a Display Element from One Page to Another204
- Moving a Display Element Within a Page205
- Configuring the Bar Display or Point Display206
- Value Entry207
- Configuring Value Entry208
- Key Entry209
- Configuring Key Entry210
- Example: Entering and Displaying the Pump Output211
Calibration: Principles213
- Calibration Control213
- Manual Calibration214
- Automatic Calibration216
- Test Gas Supply Control for Automatic Calibration219
- Externally Controlled Calibration222
- Calibration Methods223
Gas Analyzer Configuration: Calibration Data225
- The 'Calibration Data' Sub-Menu225
- Calibration Data for Manual Calibration226
- Calibration Data for Automatic Calibration227
- Validation230
- Calibration Data for Externally Controlled Calibration231
- Output Current Response232
Notes for Calibrating Analyzer Modules233
- Caldos25: Notes for Calibrating233
- Caldos27: Notes for Calibrating234
- Caldos27: Single-Point Calibration with Standard Gas235
- Caldos25, Caldos27: Substitute Gas Calibration237
- Fidas24: Notes for Calibrating238
- Fidas24 NMHC: Notes for Calibrating241
- Fidas24: Substitute Gas Calibration244
- Fidas24: Response Factor and Other Relevant Variables245
- Fidas24: Conversion of Concentration Data247
- Limas11 IR, Limas21 UV, Limas21 HW: Notes for Calibrating249
- Magnos206: Notes for Calibrating251
- Magnos206: Single-Point Calibration252
- Magnos206: Substitute Gas Calibration254
- Magnos28: Notes for Calibrating255
- Magnos28: Single-Point Calibration256
- Magnos28: Substitute Gas Calibration258
- Magnos27: Notes for Calibrating259
- Magnos27: Substitute Gas Calibration260
- Uras26: Notes for Calibrating261
- ZO23: Check of the End Point and Reference Point263
- Oxygen Sensor: Notes for Calibrating264
Calibrating the Gas Analyzer265
- Gas Analyzer Manual Calibration265
- Manual Start of the Automatic Calibration266
Inspection and Maintenance267
- Inspection267
- Checking Gas Path Seal Integrity268
- Pump Activation, Pump Output Adjustment269
- Changing Analog Output Current Range270
- Air Pressure Correction271
- Air Pressure Value Correction272
- Calibration Reset273
- Basic Calibration274
- Cross Sensitivity Alignment275
- Carrier Gas Alignment276
- Fidas24: Standby / Restart277
- Fidas24: Replacement of the Sample Gas Filter in the Heated Sample Gas Connection279
- Fidas24: Cleaning the Air Jet Injector281
- Fidas24: Checking the Combustion Gas Supply Line for Seal Integrity283
- Fidas24: Checking the Combustion Gas Feed Path in the Gas Analyzer for Seal Integrity285
- Fidas24 NMHC: Converter Effectiveness Testing286
- Uras26: Optical Alignment287
- Uras26: Phase Alignment290
- Limas11 IR, Limas21 UV, Limas21 HW, Uras26: Measurement of Calibration Cells291
- Limas11 IR, Limas21 UV, Limas21 HW, Uras26: Relinearization292
- Limas11 IR, Limas21 UV, Limas21 HW: Thermal Link Replacement293
- Limas11 IR, Limas21 UV: Aluminum Sample Cell Cleaning294
- Limas11 IR, Limas21 UV, Limas21 HW: Quartz Sample Cell Cleaning297
- Limas11 IR, Limas21 UV: Safety Cell Cleaning300
- Limas21 UV, Limas21 HW: Lamp (EDL) Replacement307
- Limas11 IR, Limas21 UV, Limas21 HW: Amplification Optimization310
- ZO23: Function Test312
- Pneumatic Module: Disposable Filter Replacement314
Status Messages, Troubleshooting315
- Dynamic QR Code315
- Process Status317
- System Status: Status Messages318
- System Status: Status Signals319
- Status Message Categories320
- Status Messages322
- Gas Analyzer: Troubleshooting332
- Caldos25, Caldos27, Magnos206, Magnos28, Magnos27: Troubleshooting334
- Fidas24: Troubleshooting335
- Limas11 IR, Limas21 UV, Limas21 HW: Troubleshooting339
- Uras26: Troubleshooting340
- Pneumatic Module: Troubleshooting341
- Notify Service342
Gas Analyzer Shutdown and Packing343
- Gas Analyzer Shutdown343
- Packing the Gas Analyzer344
- Disposal345
Analyzer Modules Operating Specifications346
- Caldos25: Operating Specifications346
- Caldos27: Operating Specifications347
- Fidas24, Fidas24 NMHC: Operating Specifications348
- Limas11 IR, Limas21 UV: Operating Specifications349
- Limas21 HW: Operating Specifications350
- Magnos206: Operating Specifications351
- Magnos28: Operating Specifications352
- Magnos27: Operating Specifications353
- Uras26: Operating Specifications354
- ZO23: Operating Specifications355
- Oxygen Sensor: Operating Specifications356
Index357

Mounting	DIN rail
Protection Class	IP20
Output Signal	4-20 mA
Accuracy	±0.1 % of FSR
Power Supply	24 V DC

ABB AO2020 User Manual

Table of Contents

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