ABB HT845994 User Manual

120 pages

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Operation Manual

ABB Turbocharging



Type TPL65-A30 HT845994

Mmax

484 t

Mmax

680

Bmax

470 t

Bmax

650

1/s °C

01230 36 24 24

Year 2021

Application according to

the Operation Manual

HZTL2482 English

TPL65-A30

Original Operation Manual

Table of Contents3
Operation Manual5
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information11
Symbols and Definitions14
Turbocharger Rating Plate15
Contact Information16
Safety17
Introduction17
CE Conformity17
Definition of Mandatory Signs18
Definition of Safety Instructions18
Warning Plates on the Turbocharger19
Safe Operation and Maintenance20
Hazards During Operation and Maintenance23
Periodic Checking of the Pressure Vessel28
Lifting Loads28
Start-Up30
Oil Supply30
Inspection Work33
Commissioning after Taking out of Operation35
Operation36
Noise Emissions36
Servicing Work38
Replacement Intervals for Turbocharger Components41
Speed Measurement43
Stopping the Engine46
Maintenance47
Foreword to Maintenance47
Cleaning the Filter Silencer48
Cleaning the Compressor During Operation54
Cleaning Turbine Blades and Nozzle Ring in Operation58
Cleaning Components Mechanically63
Troubleshooting72
Malfunctions When Starting72
Surging of the Turbocharger73
Malfunctions During Operation74
Malfunctions When Stopping77
Speed Measurement System78
Removal and Installation79
Turbocharger Weights79
Removing the Turbocharger80
Installing the Turbocharger82
Disassembly and Assembly83
Introduction83
Module Weights85
Removing and Fitting Filter Silencer or Air Suction Branch87
Axial Clearance89
Removing Cartridge Group90
Dismantling and Installing the Turbine Diffuser and Nozzle Ring94
Installing Cartridge Group98
Dismantling and Fitting Nozzle Ring at Turbine End100
Table of Tightening Torques103
Taking out of Operation at Short Notice105
Possibilities for Emergency Repair105
Fit Cover Plate106
Blocking the Inlets and Outlets110
Bypass the Turbocharger110
Mothballing the Turbocharger111
Taking the Engine out of Operation for up to 12 Months111
Taking the Engine out of Operation for more than 12 Months113
Disposing of Turbocharger Components114
Spare Parts115
Ordering Spare Parts115
View of the Turbocharger with Part Numbers117
View of Turbine Cleaning System with Part Numbers (Optional)119

Brand	ABB
Model	HT845994
Category	Industrial Equipment
Language	English

ABB HT845994 User Manual

Table of Contents

ABB HT845994 Specifications

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