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ABB SYN 5201 - User Manual

ABB SYN 5201
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abb
3BHS109762 E01 Rev. D
Edition: december 2011
SYNCHROTACT
®
5
Operating Instructions
SYN 5201
SYN 5202
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ABB SYN 5201 Specifications

General IconGeneral
BrandABB
ModelSYN 5201
CategoryRecording Equipment
LanguageEnglish

Summary

General Information

Introduction

Manual purpose for SYNCHROTACT 5 device.

Marking of Text Sections

Explains warning symbols and notes in text.

Purpose and Use of SYN 5201 and SYN 5202

Applications of the digital synchronizer.

Manufacturers Address

Contact information for ABB Switzerland Ltd.

Functional Principle

Brief Description

Overview of SYNCHROTACT 5 functions and types.

Paralleling Functions

Four function blocks of the automatic paralleling process.

Measuring

Variables generated from voltage measurements.

Voltage and Frequency Matching

Working range of the voltage matcher.

Monitoring of Paralleling Conditions

Conditions for paralleling voltage-carrying and no-voltage lines.

Command Generation

Distinction between asynchronous and synchronous sources.

Test Functions

Three test functions for matching SYNCHROTACT 5 to installation.

TEST ton

Test for determining paralleling time and tuning voltages.

TEST U-Match

Test for voltage adjusting characteristic.

TEST f-Match

Test for frequency adjusting characteristic.

Operating Statuses

Four operating statuses: Blocked, Ready, Operating.

Normal Operating Mode, Sequences of the Synchronization Process

Initialisation, parameter set selection, start/stop.

Special Operating Modes

Use of TEST mode for checking synchronization function.

Self-Monitoring of the Synchronizer

Monitoring functions: hardware, command circuit, software, external events.

Hardware Monitoring

Monitoring of auxiliary voltage and command circuit.

Software Monitoring

Security against incorrect paralleling and watchdog function.

Monitoring of External Events

Monitoring for fulfillment of conditions or implausible config.

Stored Data

Permanently stored parameter values and transient data.

Time Synchronization

Methods for synchronizing device clock.

Control Options

Service control vs. operating control methods.

Transmitted Signals via Interfaces

Data transmission via service and operating interfaces.

Service Interface

SynView operated service interface functions.

Operating Interface

Interface for transmitting normal operation data.

IEC 61850 - Interface

Parameter adjustment and data reading via IEC 61850.

Hardware Construction

Type Code for Devices

Explanation of the SYNCHROTACT 5 type code structure.

Front Panel

Description of front panel elements including status displays.

Built-in Service Controls

Keypad and LCD functions for parameter and value viewing.

Rear of Unit

Electrical connections and interfaces on the rear panel.

Printed Circuit Boards

Description of the device's printed circuit board modules.

Parameters, Actual Values, Events

Overview

General overview of parameters, values, and events.

Menu Structure

Hierarchical structure of the device's menu system.

Event Logger

Format and display of recorded events.

Actual Values

Table of actual measured values and their menu positions.

Parameter Sets 1 to 7

Structure and division of parameter sets into functional groups.

Configuration Parameters “Config parameters“ (Option)

Assignment of functions to digital inputs and outputs.

Synchrocheck Parameters (SYN 5202 only)

Synchrocheck parameter settings specific to SYN 5202.

Linking of the Parameter Sets in Dual Channel Systems

Linking parameter sets in dual channel systems.

Parameter Settings

Detailed parameter settings for various functions.

Parameter Group Command Generation

Procedure for TEST ton function for command generation.

Parameter Group Paralleling Conditions

Slip limit settings based on application type.

Parameter Group Dead Bus Conditions

Settings for zero voltage and release of measuring voltages.

Parameter Group Voltage Matcher

Test function for voltage adjusting characteristic.

Parameter Group Frequency Matcher

Test function for frequency adjusting characteristic.

Parameter Group General Parameters

Blocking time and total paralleling time parameters.

Configuration Parameters (Option)

Assignment of functions to digital inputs and outputs.

Synchrocheck Parameters (SYN 5202 only)

Synchrocheck parameter settings for channel 2.

Addressing and Configuration of the Operating Interface

Addressing and configuration for Modbus RTU interface.

Configuring Modbus RTU

Configuration using DIP switches for Modbus RTU.

Addressing Profibus DP

Addressing and configuration for Profibus DP interface.

Configuring Profibus DP

Configuration using decimal switches for Profibus DP.

Addressing Lon-Bus

Addressing and data transmission for Lon-Bus.

Configuring Lon-Bus

Service key requirement for Lon-Bus configuration.

IEC 61850 Data Model

Data model for IEC 61850 interface.

SYNCHROTACT 5 - Specific Logical Nodes and Their Application

Logical nodes and their application in IEC 61850.

Configuration IEC 61850

IP address configuration for IEC 61850 interface.

Engineering Instructions

General Advice

General recommendations for cable connections and wiring.

Cable Connections

Recommendations for connecting cables to terminals.

Recommended Measures for Long Distances

Measures for long cable runs.

Connection of the Measuring Voltages

Instructions for connecting measuring voltages.

Three Phase Measuring

Operation with single-phase measuring signals.

Compensation of Phase-Angle Difference

Using compensation VT for phase angle difference.

Sequences of the Synchronizing Process

Step-by-step sequence for synchronizing process.

Configurable I;Os

Configuring digital inputs and outputs for parameter sets.

Assigning Several Parameter Sets to a Paralleling Point

Examples of assigning multiple parameter sets to a point.

Assigning One Parameter Set to Several Paralleling Points

Example of assigning one parameter set to multiple points.

Further Configuration Options

Using inputs/outputs for signaling or control.

Use of the Automatic Synchronizing Device as Synchrocheck

Parameter settings to use the device as a synchrocheck.

Communication

Information on service and operating interfaces.

Service Interface

Service interface for commissioning and maintenance.

Operating Interface (Option)

Operating interface for operational control.

IEC 61850 - Interface

Configuration and data model for IEC 61850 interface.

Time Synchronization

Methods for time synchronization.

Relative Synchronization

Synchronization using pulses.

Absolute Synchronization

Synchronization via serial interface.

Installation and Disposal

Diagram of Dimensions

Physical dimensions of the SYNCHROTACT 5 device.

Fixing

Instructions for physically mounting the device.

Earthing and Wiring

Guidelines for earthing and cable shielding.

Disposal

Environmental considerations for equipment disposal.

Operating Instructions

Operation for Commissioning and Maintenance Purposes

Commands for commissioning and maintenance via keypad.

Commands

List of commands executable from the keypad.

Display

Description of device display types and their comments.

Point-to-Point Link SYNCHROTACT - PC

Establishing a direct PC connection to the device.

Link SYNCHROTACT - PC via Network

Connecting the device to a PC over a network.

SynView Operating Instructions

Usage and password settings for SynView software.

Operational Control

Controlling the device via digital inputs.

Starting and Stopping the Synchronizing Process

Initiating and terminating the synchronization process.

Test Mode (Option)

Using TEST mode for checking synchronization.

Switch-over Hardwired Control <-> Operating Interface

Switching between hardwired and operating interface control.

Operating Interface

Routing control commands via the operating interface.

Use of the Built-in Control Panel or SynView

Using built-in panel or SynView for service.

Operation via IEC 61850 - Interface

Operating the device via IEC 61850 interface.

Direct Connection SYNCHROTACT - PC to Configuration

Configuring the device via direct PC connection.

IEC 61850 Network Connection

Functional operation over IEC 61850 network.

SYN61850 Config User Manual

User manual for SYN61850Config tool.

Commissioning

Warnings and Instructions

Safety warnings and general instructions for commissioning.

Work Carried Out with the Machine at a Standstill

Procedures performed when the machine is not running.

Wiring Check

Checking electrical connections against schematics.

Check of the Programming of SYN 5500

Checking SYN 5500 jumper positions.

Adjustment of the Control Inputs

Actuating control inputs via contacts or DC supply.

First Power-Up

Initial power-up procedure and status indications.

Connection of PC; SynView

Connecting PC and SynView to the device.

Time Synchronization

Time synchronization procedures using SynView.

Checking the Communication Interface

Verifying communication interface connectors and settings.

Function Check

Checking device operation and data transfer.

Pre-setting of Parameters

Initial parameter settings and writing to RAM.

Comparison of Measuring Points and Switching Points

Checking paralleling command and measuring circuits.

Test of the Phase Sequence and Tuning of the Measuring Voltages

Testing phase sequence and tuning voltage measurements.

Work Carried Out While the Machine Is Running

Adjusting matchers to the plant while the machine is operational.

Adjusting the Matchers to the Plant

Adapting voltage and speed matchers using test functions.

Function Tests

Checking voltage and frequency matchers.

Keeping Records

Recommendations for recording parameter settings.

Maintenance and Faults

Maintenance

Device requires no maintenance; test synchronizing is recommended.

Faults

General information on faults and troubleshooting.

General

Safety warnings and regulations for fault rectification.

Troubleshooting

Initial steps for troubleshooting device faults.

Fault and Event Table

Table of event codes, descriptions, and remarks.

Troubleshooting Unsuccessful

Advice for difficult cases and interpreting faults.

Fault Rectification

Procedure for cancelling active error messages.

Faults in Connection with a Communication Interface

Troubleshooting communication interface issues.

Checking the PC

Verifying PC addressing and configuration.

Checking the Connection

Checking interface status and connections.

Checking the SYNCHROTACT 5 Device

Verifying device status and blocking input.

IEC 61850 - Interface

Troubleshooting IEC 61850 interface blocking and parameter adjustment.

Status Display Ethernet

Status indicators for Ethernet link and activity.

Status Display Modbus

Status indicators for Modbus communication.

Status Display Profibus

Status indicators for Profibus communication.

Status Display Lon-Bus

Status indicators for Lon-Bus communication.

Status Display IEC 61850

Status indicators for IEC 61850 communication.

Disturbances Related to Time Synchronizing

Issues with time synchronization for IEC 61850 interface.

Technical Data

Inputs

Technical specifications for device inputs.

Outputs

Technical specifications for device outputs.

Interfaces

Specifications for service, time sync, and operating interfaces.

Service Interface

Ethernet interface for SynView with bridgeable distance.

Interface for Time Synchronization

RS232 interface for time synchronization.

Operating Interface

Pin assignments for Modbus RTU and Profibus DP interfaces.

Transmission Values

Measuring ranges and accuracy specifications.

Measuring Ranges

Voltage, frequency, slip, and acceleration ranges.

Accuracy

Accuracy specifications for measurements and operating parameters.

Environmental Values

Climatic, mechanical, and interference immunity specifications.

Isolation

Isolation test and impulse voltage withstand.

Climatic Stability

Temperature ranges and climatic tests.

Mechanical Stability

Vibration, shock, and earthquake resistance.

Relevant Standards

CE conformity and product standards.

Construction Data

Protection type, weight, and installation altitude.

Flammability

Flammability ratings for device components.

Schematics

Record and Questionnaire

Settings Record for SYNCHROTACT 5

Form for recording device settings and commissioning details.

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