ABB TA0107L - Page 18

18
10. Remove left housing half and clean housing ange
surfaces on both halves, making sure not to nick or scratch
ange face. Place a 1/8” bead of Dow RTV732 sealant or
equivalent on ange face (make sure RTV is placed around
bolt holes and inside of ange face). Place left housing half
into position and tap with a soft hammer (rawhide, not lead
hammer) until housing bolts can be used to draw housing
halves together. Torque housing bolts per torque values
listed in Table 12.
11. Install input seal, output seals, and auxiliary seals. Extreme
care should be used when installing seals to avoid damage
due to contact with sharp edges on the input shaft or
output hub. The possibility of damage and consequent
oil leakage can be decreased by covering all sharp edges
with tape prior to seal installation. Lightly coat the seal
lips with Mobilith AW2 All-Purpose grease or equivalent.
Seals should be pressed or tapped with a soft hammer
evenly into place in the reducer housing, applying pressure
only on the outer edge of the seals. A slight oil leakage at
the seals may be evident during initial running, but should
disappear unless seals have been damaged.
12. Install bushing backup plates and snap rings on Taper
Bushed reducers or hub collars on straight bore reducers.
Table 11 - Bearing Adjustment Tolerances
Reducer
Size
Bearing Endplay Values
Input Countershaft Output
TA0107L .002-.004 Loose .0005-.003 Loose .002-.004 Preload
TA1107H .002-.004 Loose .0005-.003 Loose .002-.004 Preload
TA 2115H .002-.004 Loose .0005-.003 Loose .002-.004 Preload
TA3203H .002-.004 Loose .0005-.003 Loose .002-.004 Preload
TA4207H .002-.004 Loose .0005-.003 Loose .002-.004 Preload
TA5215H .002-.004 Loose .0005-.003 Loose .003-.005 Preload
TA6307H .002-.004 Loose .0005-.003 Loose .006-.008 Preload
TA7315H .002-.004 Loose .0005-.003 Loose .006-.008 Preload
TA8407H .002-.004 Loose .0005-.003 Loose .004-.006 Preload
TA9415H .002-.004 Loose .0005-.003 Loose .004-.006 Preload
TA10507H .002-.004 Loose .0005-.003 Loose .006-.008 Preload
TA12608H .002-.004 Loose .0005-.003 Loose .006-.008 Preload
Table 12 - Recommended Bolt Torque Values
Housing Bolt Recommended Torque Values
Reducer Size Fastener Size Torque in Ft..-Lbs.
TA0107L 5/16-18 17 – 15
TA1107H 5/16-18 17 – 15
TA 2115H 3/8-16 30 – 27
TA3203H 3/8-16 30 – 27
TA4207H 1/2-13 75 – 70
TA5215H 1/2-13 75 – 70
TA6307H 1/2-13 75 – 70
TA7315H 5/8-11 90 – 82
TA8407H 5/8-11 90 – 82
TA9415H 5/8-11 90 – 82
TA10507H ¾-10 148 – 138
TA12608H ¾-10 148 – 138
Table 12 - Recommended Bolt Torque Values
Backstop Cover Bolt Recommended Torque Values
Reducer Size Fastener Size Torque in Ft.-Lbs.
TA0107L 1/4-20 8 – 7
TA1107H 1/4-20 8 – 7
TA 2115H 1/4-20 8 – 7
TA3203H 1/4-20 8 – 7
TA4207H 1/4-20 8 – 7
TA5215H 5/16-18 17 – 15
TA6307H 5/16-18 17 – 15
TA7315H 3/8-16 30 – 27
TA8407H 5/16-18 17 – 15
TA9415H 3/8-16 30 – 27
TA10507H 3/8-16 30 – 27
TA12608H 3/8-16 30 – 27
Screw Conveyor Adapter Bolt Recommended Torque Values
Reducer Size Fastener Size Torque in Ft.-Lbs.
TA0107L 3/8-16 30 – 27
TA1107H 3/8-16 30 – 27
TA 2115H 7/16-14 50 – 45
TA3203H 1/2-13 75 – 70
TA4207H 1/2-13 75 – 70
TA5215H 5/8-11 90 – 82
TA6307H ¾-10 148 – 138
TA7315H ¾-10 148 – 138
Screw Conveyor Drive Shaft Retainer Bolt Recommended Torque Values
Reducer Size Fastener Size Torque in Ft.-Lbs.
TA0107L 5/8-11 90 – 82
TA1107H 5/8-11 90 – 82
TA 2115H 5/8-11 90 – 82
TA3203H 3/4-10 148 – 138
TA4207H 3/4-10 148 – 138
TA5215H 3/4-10 148 – 138
TA6307H 1-8 210 –190
TA7315H 1-8 210 – 190