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Addison RC/FC Series User Manual

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NOT FOR RESIDENTIAL USE
NOTICE
Installer:
Please take the time to read and understand the
instructions contained inside this manual prior to
any installation. The installer must give a copy of this
manual to the unit owner.
Owner:
Keep this manual in a safe place in order to provide
service technicians with necessary unit information.
Split Condensing
Section and Air
Handling Unit
Installation, Operation,
& Maintenance Manual
RC/FC042 RC/FC150
RC/FC048 RC/FC180
RC/FC060 RC/FC210
RC/FC072 RC/FC240
RC/FC096 RC/FC300
RC/FC120 RC/FC360
RC/FC420
Part Number:
AD-IOM-RCFC-001
Rev.: 06 Feb 2019DS
ADDISON
®
RC/FC Series

Table of Contents

Questions and Answers:

Addison RC/FC Series Specifications

General IconGeneral
BrandAddison
ModelRC/FC Series
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Introduction and Labeling Guide

Warnings, Dangers, Cautions, and Notices

Identifies hazard levels using DANGER, WARNING, CAUTION, and NOTICE.

Label Placement Guide

Illustrates placement of warning and information labels on the unit.

Introduction and Pre-Installation

Description of Operation

Explains the RC/FC Series split HVAC system's functions and capabilities.

Inspection and Setup

Details initial unit inspection, damage checks, and temporary storage guidelines.

Condensing Unit Nomenclature Example

Provides a breakdown of the model number coding for condensing units.

Air Handler Section Nomenclature Example

Details the model number coding for air handler sections.

Installer Responsibility

Introduction to Installer Responsibility

Outlines the installer's key responsibilities for unit installation and commissioning.

Corrosive Chemicals

Warns about installing units in areas with corrosive chemicals and potential warranty invalidation.

Required Equipment and Materials

Lists essential tools and materials for safe installation and start-up.

Critical Considerations

Required Clearances

Specifies minimum clearances for air handlers for service access and operation.

Unit Placement Considerations

Discusses optimal placement for condensing units and air handlers, including site prep.

Hardware

Refers to torque settings for hardware installation.

Ship-With Parts

Lists parts included loose with the unit for field installation.

National Standards and Applicable Codes

Refrigerant Handling Practices

Directs compliance with national and local codes for refrigerant handling.

Installation Codes

Specifies adherence to NFPA 90A for AC and ventilation systems.

Aircraft Hangars Codes

Outlines codes for installation in aircraft hangars.

Parking Structures and Repair Garages Codes

Specifies codes for installation in garages.

Electrical Codes

Mandates compliance with National Electrical Code (NFPA 70) for connections.

Lifting a Split Air Conditioning Unit

Moving and Lifting the Unit

Provides instructions and safety precautions for safely moving and lifting the unit.

Unit Placement

Unit Installation Example

Illustrates a typical unit installation setup with lineset and electrical connections.

Ductwork Considerations

Outside or Return Air Ductwork

Specifies requirements for return air ductwork size relative to unit openings.

Discharge Ductwork

Details requirements for discharge ductwork size relative to unit openings.

Refrigeration Circuits and Piping

Refrigerant Information

Discusses the R-410A refrigerant and POE oil used, and operating pressures.

Components and Configurations

Lists various refrigeration circuit components that may be included in the unit.

Lineset Piping Installation

Provides detailed instructions for installing refrigerant linesets, including insulation and traps.

Refrigerant Oil

Explains oil requirements and calculations for split systems and tandem compressors.

Hot Gas Reheat Lineset Piping Installation

Details piping installation for the hot gas reheat connection.

Leak Testing and Evacuation

Outlines the procedure for leak testing and achieving a deep vacuum in the system.

Additional Piping Considerations

Covers potential issues like leaks, moisture, and dirt in the system.

Unit Electrical

Wiring and Electrical Connections

Emphasizes compliance with electrical codes for wiring and grounding.

Disconnect Switch Requirements

Requires an external disconnect switch and clarifies its use.

Current Draw Information

Refers to the unit rating plate for current requirements.

Wiring Connections

Guides power wiring connections to the terminal block and grounding.

Voltage Unbalance

Explains how to check and calculate voltage unbalance and acceptable limits.

Low Voltage Wiring Guidelines

Provides guidelines for minimum wire sizes for 24-volt class 2 wiring based on length.

Electric Heater Packages

Principle of Operation

Describes the basic components of the self-contained duct heater.

Operating and Safety Controls

Details safety features like air proving and limit switches for electric heaters.

Electric Heater Wiring

Directs compliance with electrical codes for electric heater wiring.

Sequence of Operation

Unit Configuration

Explains that unit functionality varies based on application and model number.

Controls Options

Lists various control options available for the units, including ALC and DDC.

Basic Sequence of Operation

Refers to external documents for detailed sequence of operation information.

Accessory Controls Options

Lists optional accessory controls like CO2 detectors and firestats.

Start-Up Procedure

Tools & Supplies Required

Lists necessary tools and supplies for unit start-up and commissioning.

Pre-Start Checks and Checklist

Outlines essential checks and a checklist for unit start-up verification.

Start-Up Form

Start-Up Form Overview

Introduces the form to document unit start-up and operational data.

Unit Maintenance

General Maintenance

Recommends following start-up procedures and checking settings during quarterly maintenance.

Unit Exterior Maintenance

Covers exterior maintenance, including touch-ups, caulk inspection, and clearance.

Belt-Drive Supply Fans Maintenance

Details inspection and lubrication intervals for belt-drive supply fan motors.

Condensing Fans Maintenance

Instructs on manually rotating fans and checking mounting hardware.

Refrigeration Circuit Components Maintenance

Guides on checking evaporator and condenser coils, and compressor oil.

Condensate Drain Pan and Drain Maintenance

Provides instructions for cleaning condensate drain pans and drains.

Dampers Maintenance

Outlines checks and cleaning for dampers and their linkages.

Electric Heater Wiring and Connections Maintenance

Details checks for wiring, control panel, and heating elements.

Filters Maintenance

Recommends checking filters for dirt restriction and replacing them when dirty.

Replacement Parts

Ordering Replacement Parts

Advises contacting the factory to ensure correct replacement parts.

Troubleshooting

Supply Fan Troubleshooting

Presents a table with probable causes and solutions for supply fan issues.

Compressor Troubleshooting

Lists probable causes and solutions for compressor-related problems.

Refrigeration Circuit Troubleshooting

Provides troubleshooting steps for various refrigeration circuit issues.

Variable Speed Head Pressure Control Troubleshooting

Offers solutions for problems related to variable speed head pressure control.

Electric Heater Troubleshooting

Details troubleshooting steps for electric heater issues like no heat or cycling.

Addison Warranty

Limited Warranty Terms

Outlines the terms and conditions of the limited warranty provided by the seller.

Limitation on Warranties/Damages

Specifies time periods for making warranty claims and limitations on damages.

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