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Addison TRS Series - User Manual

Addison TRS Series
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1
WARNING: READ SAFE OPERATION RULES AND MANUAL CAREFULLY
INSTALLATION OPERATION and MAINTENANCE MANUAL
High Efficiency Packaged Model TRS Series Air Conditioning
Systems, Model Sizes 036 Thru 420
--- The TRS Series uses R- 410A Refrigerant –
TABLE OF CONTENTS
Safety Labeling and Signal Words...........2
General Description ..................................3
Unpacking, Inspection ........................3
Design Certification..............................3
Codes & Ordinances ............................3
Installation..............................................3- 7
Unit Location, Clearances ...................3
Curb Installation ...................................4
Rigging...................................................4
Electrical.............................................4-5
Ductwork ...............................................5
Condensate Piping ...............................5
Gas Piping and Venting .......................5
Service Clearances ……………………6-7
Cooling System Options...........................7
Hot Gas Bypass .................................7-8
Head Pressure Control.........................8
Variable Speed Control ........................8
Adjustable High and Low Pressure....8
Mechanical Adjustments ....................8- 10
Evaporator Blower Fan ..................8- 10
Electrical System Options .................10-11
Air Flow Switch...................................10
Clogged Filter Indicator ..........................10
Convenience Outlet.......................10-11
Exhaust Fan Interlock ........................11
Power Through the Curb ...................11
Firestat.................................................11
Sure-Trip
TM
..........................................11
Unit Controller.....................................11
Sequence of Operation ..........................11
Hydronic and Steam Heat……………..11
Electric Heat........................................11
Gas Heat ..............................................11
Gas Furnace…………………………….12-20
ECW Wheel………………………………21-22
Trouble Shooting Guides...................23-28
General Refrigeration Circuit .......23-25
Varispeed™ Condenser Control.......25
Hot Gas Bypass Regulator ................26
General Gas Furnace ....................27-28
Maxitrol-Regulator.........................27-28
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Questions and Answers

Summary

Safety Labeling and Signal Words

Signal Words Definitions

Defines DANGER, WARNING, and CAUTION based on hazard seriousness and potential injury.

Signal Words Usage in Manuals

Details how WARNING and CAUTION signal words are applied within the manual.

Product Labeling Signal Words

Describes signal words used in combination with colors and pictures on product labels.

General Description of TRS Series Units

Unpacking and Inspection Procedures

Instructions for checking the unit for damage upon receipt and reporting transit issues.

Design Certification Details

Details ETL certifications under ANSI/UL 1995 for cooling and gas furnace designs.

Applicable Codes and Ordinances

Guides installation compliance with NFPA, National Fuel Gas Code, and local authorities.

Installation Guidelines

Unit Location and Clearance Requirements

Specifies required clearances for access, service, and unobstructed airflow around the unit.

Curb Installation and Protrusions

Rigging and Lifting Procedures

Electrical Wiring Connections

Wiring Connection Guidelines

Details power and low voltage wiring connections to the main terminal block and controller.

Independent Power Source Recommendation

Recommends an independent 115-volt power source for portable lights and tools.

Main Power Wiring Requirements

Covers sizing, nameplate ampacity, and required disconnect switch for main power wiring.

Grounding Requirements

Control System Wiring Specifications

Ductwork Installation Guidelines

Condensate Piping Requirements

Gas Piping and Venting

Clearance Requirements for Service and Safety

Combustion Air Clearance Requirements

Cooling System Options Overview

Hot Gas Bypass for Capacity Control

Explains hot gas bypass as a capacity control during low ambient conditions.

Head Pressure Control Mechanisms

Variable Speed Fan Control System

Adjustable High and Low Pressure Switches

Mechanical Adjustments

Setting Fan RPM

Instructions for setting and verifying evaporator fan motor RPM using a tachometer.

Fan Rotation Check

Procedure to check fan rotation direction and correct if necessary by reversing power cables.

Drive Belt Tension and Alignment

Electrical System Options

Airflow Switch Function

Describes the airflow switch's role in preventing operation without proof of blower operation.

Clogged Filter Indicator

Explains the indicator for dirty/clogged filters based on preset pressure differential.

Convenience Outlet (Field Wired)

Details the 115V GFCI receptacle, its enclosure, and power requirements.

Convenience Outlet (Factory Wired)

Exhaust Fan Interlock

Power Through the Curb Installation

Firestat Safety Control

Sure-Trip Protection Control

Unit Controller Functionality

Sequence of Operation for Heating

Heating: Hydronic or Steam Operation

Describes controls for hydronic and low-pressure steam heat using motorized valves.

Heating: Electric Resistance Operation

Details the sequence for electric resistance heating, including contactors and heat relays.

Gas Heating Sequence of Operation

Describes the ignition sequence, burner operation, and control logic for gas heating.

Gas Furnace Operation

Gas Furnace Potential Hazards

Lists DANGER, WARNING, and CAUTION statements regarding potential hazards with gas furnaces.

Gas Furnace Installation Codes

Specifies installation compliance with NFPA, National Fuel Gas Code, and Canadian codes.

Chlorines and Harsh Environments Impact

Warns about chlorine vapors causing corrosion and advises separation from combustion air.

Gas Piping for Furnaces

Natural Gas Requirements

Propane Gas Requirements

Gas Heat Operation

Gas Heat Lighting Instructions

Step-by-step instructions for safely lighting the gas furnace burner with automatic ignition.

Detailed Gas Heat Operation Steps

Gas Heat Operation Wiring Diagrams

Two Stage Operation with Speed Controller Sequence

Fault Conditions and LED Key

Modulation Control System Wiring Diagram

Electronic Modulation with Inducer Speed Control Sequence

IC Fault Conditions and LED Key

Energy Conservation Wheel (ECW) Operation

ECW Startup Checks

Checkpoints for ECW startup: rotor rotation, motor rotation, airflow, belt tightness, VFD programming.

ECW Seal Checks and Adjustment

Guides on checking, adjusting, and maintaining ECW neoprene bulb seals for effective sealing.

Energy Conservation Wheel Maintenance

ECW Bearing Maintenance

Details maintenance for ECW bearings: no maintenance for small, greasing for larger units annually.

ECW Drive Motor

States drive motors require no maintenance; replacement motors are readily available.

ECW Drive Belts

Describes ECW multilink belts, their construction, and quick servicing or replacement.

ECW Seals

Explains ECW seals are durable, require no maintenance other than adjustment, and are easily replaceable.

ECW Wheel Cleaning and Care

Protect wheel with filter, clean with compressed air, or wash with water for severe filthiness.

ECW Wheel Removal and Reinstallation

Trouble Shooting: General Refrigeration Circuit

Varispeed Condenser Head Pressure Control Troubleshooting

Hot Gas Bypass Regulator Troubleshooting

General Gas Furnace Troubleshooting

Maxitrol-Regulator Troubleshooting

Addison Limited Warranty Terms

Limited Warranty Coverage and Exclusions

Details warranty coverage, exclusions for installation, misuse, and wear items.

Limitation on Warranties and Damages

Specifies claim periods and limitations on warranties/damages for various product components.

Warranty Remedy and Exclusive Recourse

Warranty Contact Information

Addison TRS Series Specifications

General IconGeneral
Energy Efficiency Ratio (EER)11.0 - 12.5
Heating Seasonal Performance Factor (HSPF)8.5 - 10.0
RefrigerantR410A
Sound Level (Outdoor Unit)50 dB(A)
Power Supply208-230V, 60Hz, 1 Phase
Dimensions (Indoor Unit)Varies by model
Dimensions (Outdoor Unit)Varies by model
Weight (Indoor Unit)Varies by model
Weight (Outdoor Unit)Varies by model
TypeSplit System Air Conditioner
Operating Temperature (Cooling)64°F - 109°F (18°C - 43°C)
Operating Temperature (Heating)5°F - 86°F (-15°C - 30°C)

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