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Advance acoustic
Scrubber
Warrior ST
Advance acoustic Warrior ST User Manual
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9/05 revised 9/08 FORM NO. 56043103
W
ar
rior
™
ST
, W
ar
rior
™
AXP
Ser
vice Manual
Advance Models: 56315036(28D), 56315037(32D), 56315038(28C)
56315039(32C-C), 56315040(X28D-C), 56315041(X32D-C)
56315538(28D-C), 56315539(32D-C), 56315540(28C-C)
56315541(X28C-C), 56315542(X32C-C)
2
Table of Contents
Service Manual
1
Table of Contents
3
Introduction
4
Cautions and Warnings
5
Specifications & Maintenance
6
Maintenance Schedule
8
Batteries and Chargers
8
Lubricating the Machine
8
Pm Checklist
9
Know Your Machine
10
Know Your Machine
15
Solution System
16
Functional Overview
16
Circuit Overview Solution Auto Mode
17
Solution System Maintenance
18
Troubleshooting Guide
18
Solution Solenoid Valve Removal, Disassembly and Cleaning (Axp™)
21
Solution Solenoid Valve Removal, Disassembly and Cleaning (Standard)
22
Solution Filter and Ball Valve Removal
23
Solution Pump Removal
23
Scrub System
24
General Brush System Functional Overview
24
Special Scrub System Functions
24
Scrub Brush Deck Removal (Disc)
26
Scrub Brush Lift Actuator Removal (Disc)
26
Scrub Brush Motor/Gearbox Removal (Disc)
28
Scrub Brush Deck Removal (Cylindrical)
30
Scrub Brush Motor(S) Removal (Cylindrical)
30
Scrub Brush Belt Replacement (Cylindrical)
30
Scrub Brush System Maintenance (Cylindrical)
30
Scrub Brush Removal and Installation (Cylindrical)
30
Scrub Brush Lift Actuator Removal (Cylindrical)
30
Scrub System
31
Recovery System
32
Functional Overview
32
Vacuum Motor Control Circuit Overview (Auto Mode)
33
Vacuum/Recovery System Maintenance Checklist
34
Maintenance of Recovery Tank Float Switches
35
Maintenance of Vacuum Motor Inlet Screen
36
Vacuum Motor Removal
37
Recovery Tank Removal
38
Recovery System
38
Squeegee System
39
Squeegee Lift Linkage Adjustment
39
Servicing the Squeegee
40
Adjusting the Squeegee
40
Squeegee Mount Assembly Removal
41
Caster Wheel Removal
42
General Functional Overview
43
Wheel Drive System
45
Wheel Drive Troubleshooting Guide
46
Drive Motor Transaxle Removal
47
Drive Motor Transaxle Removal
48
Drive Wheel Removal
49
(5K) Potentiometer (R1) Testing and Removal
50
(5K) Potentiometer (R1) Installation and Adjustment
50
(100K) Potentiometer (R2) Testing and Removal
51
Electrical System
52
Batteries
52
Description of the Low-Voltage Cutout Feature
53
Description of the Battery Condition Indicators
53
Battery Charging, Maintenance and Testing
54
Charging Wet Batteries
54
Battery Testing
55
Actuator Drive Nut Adjustment
56
Curtis Controller
58
Speed Control Programming Options
60
Installation Checkout for the Curtis Speed Controller
61
Programming Vehicle Speed Changes
61
Functional Overview of Main Control Board
62
Main Controller Error Codes
63
Main Controller Diagnostic Service Test Mode
64
Output Controls
66
Output Controls
68
Main Control Programming Options
69
Electrical System
75
Electrical Component Location
77
Wiring Diagram
78
Wiring Schematic
78
Appendix
80
Detergent (Axp) System Plumbing Schematic
80
Extended Scrub System Plumbing Schematic
81
Detergent (Axp) System Preparation and Use
82
Switch Sequences for Main Controller Programming Options
83
Main Controller I/O Tables
84
4
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Advance acoustic Warrior ST Specifications
General
Brand
Advance acoustic
Model
Warrior ST
Category
Scrubber
Language
English
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