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Advanced Energy Thyro-PX 2PX - User Manual

Advanced Energy Thyro-PX 2PX
109 pages
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Thyro-PX
®
Power Controller
User Manual
April 2020 57010148-00G

Table of Contents

Questions and Answers

  • M
    Molly BrownAug 20, 2025
    What to do if the Advanced Energy Thyro-PX 2PX has no LEDs lit?
    • M
      Maria RyanAug 20, 2025
      If no LEDs are lit on the Advanced Energy Controller, it could be due to several reasons: * The customer-supplied power supply for the A70 control device might be missing. Verify that the voltage at terminal X1.1 and X1.2 of the A70 control device is within the range of 90 VAC to 265 VAC, or that X3.1 and X3.2 are at 24 VDC. * Check that fuses F2 and F3 on the A1, A3, and A5 controller cards are not open. * Also, ensure that the semiconductor load fuses are not open. * For transformer loads, the phase angle of the first half-wave might need optimization. Start with a phase angle (phase angle 1) = 60 degrees and slowly increase it until the inrush current is minimized.
  • B
    barbara73Aug 22, 2025
    What to do if the red LIMIT LED is lit on the Advanced Energy Controller?
    • D
      dereklongAug 22, 2025
      If the red LIMIT LED is lit on the Advanced Energy Controller, it indicates that the unit is unable to supply enough power to match the setpoint due to a limiting condition. To resolve this: 1. Disable the output. 2. Verify that the limitation setting is correct. 3. Verify that the unit load and load connections are correct.
  • J
    johncomptonAug 25, 2025
    What does it mean if the FAULT LED is lit on my Advanced Energy Controller?
    • Z
      zacharybrownAug 25, 2025
      If the FAULT LED is lit on the Advanced Energy Controller, the unit has detected a fault. This fault will generate error data that can be viewed using the Thyro-Touch display or the Thyro-Tool Pro PC software.
  • A
    Adam AlexanderAug 26, 2025
    What to do if there is no load current in my Advanced Energy Controller?
    • J
      Jessica BentonAug 26, 2025
      If there is no load current in the Advanced Energy Controller, ensure that the supply voltage of the A70 control device is within the range of 90 VAC to 265 VAC, or X3.1 and X3.2 are at 24 VDC. Also, confirm that the setpoint is available and active. You can check the total setpoint (effective total) using the display or software, or measure the setpoint on X52.2 and X52.5.
  • K
    Katie CampbellAug 28, 2025
    Why are the thyristors set to full scale on my Advanced Energy Controller?
    • J
      Jason CaseAug 28, 2025
      Several factors can cause the thyristors to be set to full scale on the Advanced Energy Controller. Consider the following: * Check the control characteristic of the respective analog inputs. * The controller parameters Ti and Kp might be set too small. * Parameters Iemax, Uemax, and Pmax might be set too large, or the load current might be too small. * If no load is connected, the voltage will be higher than 0 V. A load must be connected to troubleshoot this condition. * Check the thyristor resistance between L1 and T1, L2 and T2, L3 and T3. If the resistance is greater than 100 ?, the thyristor is not damaged.
  • J
    Jamie LamAug 30, 2025
    What to do for other malfunctions in Advanced Energy Controller?
    • D
      Deborah MoyerAug 30, 2025
      To troubleshoot other malfunctions in the Advanced Energy Controller: * Evaluate the fault log entries with the Thyro-Touch display or the Thyro-Tool Pro PC software. * Check the parameters. * Check the wiring of the unit. * Check the number of controlled phases (parameters). * Eliminate the fault indicated by the fault relay. * Visually verify correct operation by replacing the loads with appropriately rated incandescent lamps.
  • K
    Kyle NobleAug 31, 2025
    What does it mean if any red CONTROL LEDs are lit on the Advanced Energy Thyro-PX 2PX Controller?
    • M
      Michael HillSep 1, 2025
      If any red CONTROL LEDs are lit on the Advanced Energy Controller, it indicates that the unit has a fault in the corresponding power section.
  • A
    Anita BrownSep 3, 2025
    What does it mean if the orange ON/ READY LED is blinking on the Advanced Energy Thyro-PX 2PX?
    • L
      leestephanieSep 3, 2025
      If the orange ON/ READY LED is blinking on the Advanced Energy Controller, it indicates that the firmware is being updated.
  • C
    Charles ReynoldsSep 4, 2025
    What does it mean if the red ON/ READY LED is blinking on the Advanced Energy Thyro-PX 2PX?
    • F
      fochoaSep 4, 2025
      If the red ON/ READY LED is blinking on the Advanced Energy Controller, it indicates that the hardware configuration is incorrect.
  • J
    Joseph HerringSep 6, 2025
    What does it mean if the red ON/ READY LED is lit on the Advanced Energy Thyro-PX 2PX Controller?
    • L
      Logan BrandtSep 7, 2025
      If the red ON/ READY LED is lit on the Advanced Energy Controller, it indicates that there is an EEPROM fault.

Summary

Chapter 1. Safety and Product Compliance Guidelines

Important Safety Information

Crucial safety information for proper and safe use of the Thyro-PX unit.

Danger, Warning, and Caution Boxes

Explanation of hazard symbols and their associated risk levels.

Chapter 2. Product Overview

Chapter 3. Specifications

Chapter 4. Communication Controls

Chapter 5. Installation, Setup, and Operation

PREPARING TO INSTALL THE UNIT

Steps and requirements before installing the Thyro-PX unit.

Installation Requirements

Mandatory requirements that must be followed for unit installation.

INSTALLING THE UNIT

Detailed instructions for installing the Thyro-PX unit.

Configuring as a Multi-Zone Controller

Steps to configure the unit for multi-zone control.

Configuring as a Voltage Sequence Controller (VSC)

Instructions for configuring the unit as a Voltage Sequence Controller.

Grounding

Essential steps for grounding the unit chassis for safety.

Connecting Load and Auxiliary Power

Procedure for connecting the load and auxiliary power supply.

FIRST TIME OPERATION

Steps for initial operation and verification after installation.

Chapter 6. Troubleshooting and Global Services

TROUBLESHOOTING CHECKLIST

A systematic checklist to help diagnose and resolve unit issues.

Advanced Energy Thyro-PX 2PX Specifications

General IconGeneral
Input Voltage400 VAC
Number of Phases3-phase
Control ModesBurst firing, Phase-angle firing
CommunicationEthernet
Input Frequency Range47 Hz - 63 Hz
Operating Temperature Range0°C - 45°C
Storage Temperature Range-20°C - 70°C
Cooling MethodForced air
Communication InterfaceRS-485

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