This manual describes the AdvancedEV electric golf car, available in various models (AEV-2, AEV-4, AEV-4F, AEV-6, AEV-6F, AEV-8) designed for relaxation, sightseeing, and tourism in special areas like scenic routes, communities, and pedestrian malls. The cars incorporate advanced European and US technology and imported components, featuring innovative design, luxury professional painting, and high-strength steel welding for a fashionable, reliable, beautiful, and high-performing vehicle. Key characteristics include lightweight construction, strong climbing ability, pollution-free operation, low noise, convenient charging, good braking performance, and a reasonable price, making them advanced in the electric car field.
Important Technical Specifications (General across models, specific values vary by model):
- Dimensions (LWH): Ranging from 240012001800mm (AEV-2) to 428012001800mm (AEV-8).
- Wheelbase: 1650mm to 3170mm.
- Weight (including battery): 470kg to 630kg.
- Load Capacity: 150kg to 600kg.
- Max Speed: 22-24km/h.
- Mileage: 70-100km/h (level road), varying by model.
- Min Turning Radius: 2.9m to 5.1m.
- Max Climbing Ability: 20% to 25%.
- Min Clearance: 100mm.
- Brake Distance: <6m.
- Tread (front/rear): 900mm/1000mm.
- Battery Type: Lead acid battery.
- Battery Volume: 140Ah.
- Battery Voltage: 48V.
- Motor Type: DC series motor.
- Rated Power: 3.7kW.
- Rated Rotating Speed: 2500r/min.
- Rated Voltage: 48V.
- Rated Current: 105A.
- Ratio: 15min.
- Controller: Curtis controller (1266A-5201/275A for AEV-2, AEV-4, AEV-4F, AEV-6, AEV-6F; 1268-5403/400A for AEV-8) (USA Brand).
- Charger: Intelligent charger 48V, 20A.
- Accelerator: Electrical accelerator 48V input, Hall output 0-5V.
- Top Roof: ABS plastic vacuum forming.
- Floor: Rubber sliding proof mat.
- Steering System: Two-way gear steering system, automatically backlash compensation.
- Light & Signal: 48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz.
- Body: PP plastic injection.
- Chassis: High tensile steel welding structure, electrophoresis treatment for anti-rust.
- Dash Board: PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch.
- Brake: Rear drum + combo brake pedal parking.
- Front Suspension: Spring + hydraulic shock absorber, independent suspension.
- Rear Suspension: Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber.
- Wheel & Tire: Steel wheel 18*8.50-8 + tire (452mm).
- Loading Staff: 2 to 8 persons (including driver), depending on the model.
Usage Features:
- Safety First: Emphasizes reading the manual and all labels before operation. Only authorized personnel should drive in designated areas. Avoid overloading, driving under the influence of alcohol or drugs.
- Starting the Car: Ensure passengers are seated, select "forward" or "reverse" key, press the accelerator pedal gently.
- Stopping the Car: Press the parking pedal.
- Driving: Drive safely according to terrain, visibility, and experience. Be careful in crowded and slippery places. Avoid sudden starts and brakes, accelerate/decelerate according to ground conditions. Avoid sharp turns at high speed. Drive slowly on slopes.
- Parking: Press the parking pedal and engage the hand brake. Release the hand brake before starting.
- Main Switch: Shift to "RUN" to power on, "OFF" to power off.
- Key Switch: Insert key and turn right to power on (ensure F/R switch is in middle position first). Turn left to power off; key can only be removed in this state.
- Forward/Reverse Switch: Used to shift between forward, reverse, or stop (park). A reverse buzzer sounds when reverse is selected.
- Voltage Indicator: Shows battery charge level. Timely charging is recommended. Displays reduced electricity consumption, warning for low electricity (moving between first and second space), and under-electricity (flashing first space).
- Headlight Switch: Controls headlights.
- Turning Light Switch: Controls turn signals.
- Accelerator Pedal: Gently press to start the car after turning on the key, selecting direction, and releasing the brake. Avoid pressing to the end in a rush.
- Windshields: Note that windshields do not provide protection from flying objects.
Maintenance Features:
- Pre-Operation Checklist (Before each use):
- Remove main switch key to prevent accidental starting.
- Apply parking brake.
- Check batteries, tire condition, steering system, back-up buzzer, pedal operation, body, and chassis.
- Battery Care:
- Charge batteries before every use.
- Check batteries are securely in place to prevent vibration or jarring.
- Prevent battery acid spills.
- Check battery terminals for corrosion.
- WARNING: Battery electrolyte is poisonous and dangerous (sulfuric acid). Avoid contact with skin, eyes, and clothes. Follow first aid instructions if contact occurs. Batteries produce explosive gases; keep sparks, flames, and cigarettes away. Ensure ventilation during charging or use in enclosed spaces. Shield eyes when working near batteries. Keep out of reach of children.
- Clean battery tops with soda water to remove corrosion.
- Check fluid level before and after charging. Add distilled water only (tap water contains harmful minerals).
- Use a hydrometer to check specific gravity of battery fluid in each cell against the provided chart.
- Charging: Read and understand the charger manual. Charge in well-ventilated areas (min. 5 air changes/hour). Connect charger properly. Do not disconnect DC output cord while charger is on. Charger turns off automatically when full. Disconnect plug by grasping body.
- Installation: Do not place wrenches or metal objects across battery terminals during installation to prevent arcs and explosions.
- Tire Condition:
- Check tire air pressure (25PSI for grass/dirt, 36PSI for road).
- Check tire surface for damage, cracks, or embedded objects. Replace tires when tread wears down to 0.04 inches (1mm).
- Steering System: Check for excessive empty steering or noise.
- Reverse Alarm: Check functionality by turning F/R switch to "R".
- Pedal Operation: Check flexibility and reliability of accelerator pedal. Check brake pedal returns to original position.
- Gearbox Oil:
- Place car on horizontal level, lift cushion, remove oil plug.
- Pour SAE 90 gear oil slowly until it reaches the opening.
- Stop when oil overflows. Prevent alien materials from entering.
- Wheel Nuts: Tighten to 105N-M-120N-M.
- Brake Adjustment:
- Tread brake pedal several times before adjusting.
- Remove dash board cover.
- Check brake pedal by pressing with two fingers and measuring forwarding distance (85-95mm or 3.35-3.74 inches).
- WARNING: Do not fix brake cable too tight; it will impair brake adjustment and performance. Do not loosen brake cables due to air leakage.
- Consult AdvancedEV dealer for brake problems to prevent serious accidents.
- Periodic Maintenance Chart: A detailed chart outlines checks, adjustments, replacements, services, cleaning, and lubrication for various components at intervals of 20 hours/month, 125 hours/6 months, 250 hours/year, 500 hours/2 years, and 1000 hours/4 years.
- Items without page numbers should be serviced by an approved agent or qualified technician.
- Storage (for long periods of disuse):
- Turn main switch key to "OFF", remove key, and store safely.
- Verify tire air pressure (25psi).
- Clean outside of car with anti-rust oil.
- Cover car and store in a dry, well-ventilated place.
- Recharge batteries and check fluid levels at least once a month.
- Disconnect cables.
- Clean battery tops with baking soda and water to avoid erosion.
- CAUTION: Do not put cleaning products into battery cells.
- Warranty: Buyers must fill out and return the warranty card. Warranty covers material quality or design problems. Conditions not covered include use/maintenance outside manual guidelines, unauthorized repairs, expired warranty, use of non-OEM spare parts, unauthorized assembly/modification, exceeding vehicle capabilities, and damage from natural disasters.
Troubleshooting:
The manual includes a "1266/1268 Trouble Shooting Chart" listing serial numbers and corresponding programmer displays for various faults (e.g., HW FAILSAFE, THROTTLE FAULT1, SPEED SENSOR FAULT, LOW BATTERY VOLTAGE, MAIN DRIVER ON/OFF, CURRENT SENSOR FAULT, KEY SWITCH SRO).
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