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Welcomes the user and introduces the engine manual, highlighting its purpose and scope.
Provides instructions on how to report engine quality issues and what information is required.
Details critical safety precautions for operating and maintaining the diesel engine.
Outlines essential guidelines for the correct operation and maintenance of the engine.
Explains the meaning and importance of various warning signs found on the engine.
Presents visual diagrams of the engine's intake and exhaust sides with component labels.
Explains how to identify the engine model and its designation meaning.
Details the technical data and information found on the engine's nameplate.
Lists detailed technical specifications and operating parameters for various engine models.
Guidance on selecting and using appropriate diesel fuel based on ambient temperature.
Recommendations for lubricating oil grades and viscosity based on ambient temperature.
Advice on using coolant with anti-freeze, anti-rust, and anti-corrosion properties.
Procedures and precautions for starting the engine correctly, including cold starts.
Cautions and guidelines for operating the engine safely and efficiently during use.
Procedures for performing normal and emergency shutdowns of the engine.
Instructions for the initial running-in period of new or overhauled engines.
A table outlining required maintenance tasks and their recommended service intervals.
A template provided for logging engine maintenance activities and dates.
Detailed explanations and procedures for performing various engine maintenance checks.
Identifies common faults, causes, and correction steps for alternator charging issues.
Details common problems with the engine's starting system and their solutions.
Addresses issues related to the engine failing to start or experiencing starting difficulties.
Covers scenarios where the engine starts but then stops unexpectedly during operation.
Explains causes and fixes for engine misfires and unstable operating speeds.
Addresses misfiring and instability issues that occur specifically at low engine speeds.
Provides solutions for engines failing to achieve their rated speed when under load.
Discusses reasons for reduced engine power output and methods for rectification.
Explains the common causes of rough engine running and intermittent misfires.
Covers engine stalling or misfiring that occurs during deceleration.
Addresses issues related to slow or inadequate engine acceleration performance.
Discusses problems that prevent the engine from shutting down correctly.
Explains causes for unstable idling and engine speed fluctuations.
Details issues causing rough engine operation specifically when idling.
Covers the causes and remedies for excessive engine vibration.
Explains the phenomenon of diesel knock and its common causes.
Identifies sources of excessive engine noise and their corresponding solutions.
Addresses the issue of black smoke emission, often indicating combustion problems.
Explains the causes of white smoke emission, typically related to unburnt fuel.
Discusses the reasons for blue smoke, usually indicating oil burning in the engine.
Covers factors contributing to excessive fuel consumption.
Addresses gradual engine overheating caused by coolant system issues.
Explains the causes of sudden and rapid engine overheating.
Discusses reasons for the engine operating at temperatures below the normal range.
Covers the causes and detection of contamination within the engine coolant.
Addresses issues related to excessive consumption of lubricating oil by the engine.
Explains the causes behind abnormally high engine oil pressure readings.
Discusses the reasons for low engine oil pressure readings.
Covers the causes and detection of contamination within the engine lubricating oil.
Provides procedures for storing the engine for short periods, typically 1-3 months.
Details the necessary steps for storing the engine for extended periods, over 3 months.
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