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Alcatel Vacuum Technology Adixen ATH 1300 M User Manual

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ATH 1300/1600 M-MT
MAGLEV HYBRID TURBOMOLECULAR PUMPS
User’s Manual

Table of Contents

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Alcatel Vacuum Technology Adixen ATH 1300 M Specifications

General IconGeneral
BrandAlcatel Vacuum Technology
ModelAdixen ATH 1300 M
CategoryWater Pump
LanguageEnglish

Summary

Introduction to ATH Pumps and ACT Controller

ATH 1300 M / ATH 1600 M Features

Details key features like magnetic levitation, active axes, auto-balancing, and inert gas purge.

ATH 1300 MT / ATH 1600 MT Heater Band

Describes the integral heater band feature for MT models to prevent condensation.

ACT 1300 M Controller Overview

Introduces the ACT 1300 M controller, its family, and general capabilities.

Controller Interface and Functions

Details the controller's interface, pump monitoring, power, and interface options.

Controller Start-up Procedures

Controller Initialization and Display

Describes the controller's self-test, program version display, and indicator lights.

Parameter Setting Keys and Navigation

Explains the function of parameter setting keys for navigation and validation.

Start-up Display Messages

Details messages displayed during pump acceleration and temperature achievement.

Configuring Parameters via Menus

Guides on accessing sub-menus to configure application-specific parameters.

General Safety Instructions

Pre-operation Checks and Warnings

Ensures proper connections, error handling, rotor safety, and air inlet valve usage.

Recommended Installation Components

Highlights essential components for installation: screen filter and isolation valves.

Thermal Risks and Pump Handling Precautions

Warns about thermal risks and potential damage from shock or improper rotation.

Configuring the ACT Controller

Accessing Controller Settings

Explains how to enter the access code to begin controller configuration.

Setting Analog Output and Standby Speed

Guides on configuring analog output and adjusting the standby speed settings.

Pump Control Parameters Configuration

Covers parameters like auto-restart, buzzer, temperature unit, heating, and speed thresholds.

Serial Link and Timing Parameter Setup

Details serial link settings and various timing parameters for pump operation.

Serial Link Communication Settings

Provides detailed settings for RS232 and RS485 serial link communication.

Controlling Pump Operation

Understanding Rotation Indicator Lights

Explains the meaning of different indicator light states for pump speed and status.

Basic Pump Control Functions

Details how to start, stop, and select reduced speed mode using the front panel.

Monitoring Pump and Controller Status

Shows how to monitor pump temperature, motor current, speed, faults, alerts, and bearing status.

Local and Remote Mode Operation

Pumping Cycle and Local Mode Setup

Describes the pumping cycle, local mode operation, and controller start-up steps.

Pump Stop and Venting Procedures

Details procedures for stopping the pump, venting, and managing isolation valves.

Restart and Power Interruption Handling

Addresses handling of immediate restarts, power cuts, and short power interruptions.

Remote Mode Operation Setup

Explains how to set up and operate the controller in remote mode.

External Safety Contact Operation

Inhibit Mode Operation

Maintenance Safety Instructions

General Precautions Before Maintenance

Outlines essential safety steps before performing maintenance.

Handling Contaminated Pumps and Gases Safely

Provides guidelines for handling contaminated pumps and dangerous gases safely.

Back-up Bearings and Maintenance Procedures

Explains the function of back-up bearings and the bearing counter for maintenance.

Diagnosis and Troubleshooting

Troubleshooting Screen Blockages

Addresses issues where the screen is blocked or the controller is disabled/not working.

Defect Identification and Remedies

Identifies common defects and provides remedies for pump and motor issues.

Faults Related to Sensors and Safety

Covers troubleshooting for hall sensor faults, overcurrent, external safety, and magnetic suspension.

Troubleshooting Power and Temperature Issues

Addresses issues related to power supply, temperature limits, bearings, and sensor connectivity.

Troubleshooting Communication and Configuration Errors

Covers errors related to EEPROM, power, checksum, coding, and internal wiring.

Troubleshooting No Output or Standby Issues

Addresses issues where no event occurs after power on or the pump starts in standby or vibrates.

Troubleshooting Speed and Leak Issues

Guides on troubleshooting pump speed, leaks, roughing, and air inlet valve issues.

Troubleshooting Heating and Waiting Issues

Addresses problems with the heating band not working or the pump waiting for heat.

Shipping Procedure for Contaminated Pumps

Safety Questionnaire and Preparation

Emphasizes filling safety questionnaires and studying maintenance safety instructions.

Required Connection Accessories for Shipping

Lists necessary connection accessories for shipping procedures.

Rough Decontamination Procedure

Details the steps for decontaminating the pump using nitrogen.

Pressurizing the Pump for Shipping

Instructs on blanking the inlet port and pressurizing the pump with dry nitrogen.

Spare Parts - Instructions of Use

Use of Genuine Parts and Safety

Stresses the importance of using genuine parts for safety and product performance.

First Level Maintenance Parts

Copper Seals and O-rings

Lists part numbers for copper seals and O-rings for various flanges.

Controller Fuses and Valve Accessories

Provides part numbers for controller fuses, air inlet valve, and water valve components.

Pumping Curves

Pumping Speed vs. Inlet Pressure (N2, H2)

Presents pumping speed curves for N2 and H2 gases versus inlet pressure.

Flow Rate vs. Inlet Pressure (N2)

Shows flow rate curves for Nitrogen gas versus inlet pressure.

Safety Questionnaire

Procedure for Returning Pumps for Maintenance

Outlines the procedure for returning pumps for maintenance and the required questionnaire.

Identifying Chemical, Biological, and Radioactive Risks

Guides on identifying chemical, biological, and radioactive risks associated with used equipment.

Indicating Contamination and Precautions

Instructs on indicating contamination and taking precautions for transferring pumps.

Safety Questionnaire Form Details

Provides the detailed form for the safety questionnaire, including substance contact and risk assessment.

Declaration of Conformity

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