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Contherm 6X3
Alfa Laval Contherm 6X3 User Manual
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1000008
20-EN01
2018-
10
Original
manual
Instruction
Ma
nual
Contherm
™
Single
W
al
l
Scrape
Surfa
ce
Heat
Exchange
rs
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 CE Declaration of Incorporation for Machinery
5
2 Safety Summary
7
Introduction
7
Safety Precautions
7
Safety and Inspection Symbols
8
Safety and Potential Hazards Drawing
9
3 Warranty and Product Support
11
Contherm™ Scraped Surface Heat Exchanger Warranty
11
Product Support Services
11
4 Portfolio Description & Equipment Limitations
13
General Description
13
Limits of Machinery
14
5 Serial Number and Material Information
17
Serial Number Information
17
Contherm™ Name Plate
18
6 Installation
19
Introduction
19
Uncrating and Unpacking the Equipment
20
Installing the Vertical Mount
24
Mounting and Installing the Contherm™ in a Vertical Configuration
27
Installing the Coupling Guard
29
Installing the Components of the Rotor Lifting Device
31
Mounting and Installing the Standard Contherm™ or a Contherm™ Core in a Horizontal Configuration
36
Installing Ancillary Equipment or Piping to Support Heating or Cooling in the Contherm
40
Installing a Steam Heating System
41
Installing an Ammonia for Freon: Full-Flooded Refrigeration System
43
Installing a Liquid Heating or Cooling Media System
46
Uninstalling the Contherm
47
7 Operations
48
Introduction
48
Operating the Hydraulic Rotor Lifting System
48
Rotor Lift Helper Plate to Aid in Serving Lower Components
51
Contherm™ Pre-Test
54
Start up and Initial Testing of the Contherm
54
Operating the Contherm™ in a Steam Heating Configuration
55
Operating the Contherm™ in an Ammonia or Freon Full-Flooded Refrigeration Configuration
56
Operating a Water Heating or Cooling Contherm™ or Brine Cooling Contherm
57
Shutting down the Contherm
58
Cleaning the Contherm
58
8 Inspection & Maintenance
60
Introduction
60
Recommended Inspection
62
Scheduled Maintenance
64
Seals
64
Scraping Blades
73
Bearings
82
Heat Exchanger Cylinder
89
Hydraulic Pump and Stack Valve Assembly
90
Disassembly and Reassembly of the Contherm
93
9 Troubleshooting
100
Introduction
100
Seal Leaks
101
Lower Bearing
102
Rotor Lift System
103
Product Heating
103
Product Cooling (Water/Glycol/Brine)
105
Product Cooling (Ammonia/Freon)
106
10 Appendix A: Additional Installation Drawings
108
11 Appendix B: Other Equipment Supplier Documentation
121
12 Appendix C: Available Tools to Assist in Inspection and Maintenance
121
13 Appendix D: Contherm Cylinder Capacity
122
14 Appendix 1: Project-Specific Documentation
124
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Alfa Laval Contherm 6X3 Specifications
General
Brand
Alfa Laval
Model
Contherm 6X3
Category
Industrial Equipment
Language
English
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