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Alfa Laval Contherm 6X3 User Manual

Alfa Laval Contherm 6X3
124 pages
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100000820-EN01 2018-10
Original manual
Instruction Manual
Contherm
Single Wall Scrape Surface Heat Exchangers

Table of Contents

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Alfa Laval Contherm 6X3 Specifications

General IconGeneral
TypeScraped Surface Heat Exchanger
Product TypeContherm
Model6X3
MaterialStainless steel
Drive UnitElectric motor
CapacityVaries depending on application
Heating/Cooling MediumSteam, water
Scraping MechanismRotating blades

Summary

Safety Summary

Safety Precautions

Details on hazard levels and PPE requirements.

Safety and Inspection Symbols

Explains warning symbols used in the manual.

Warranty and Product Support

Contherm™ Scraped Surface Heat Exchanger Warranty

Outlines the warranty terms and conditions.

Portfolio Description & Equipment Limitations

Limits of Machinery

Details operational, environmental, and space limitations.

Installation

Installing the Components of the Rotor Lifting Device

Describes assembly of the hydraulic lift system.

Installing a Steam Heating System

Steps for setting up a steam heating configuration.

Installing an Ammonia for Freon: Full-Flooded Refrigeration System

Procedures for refrigeration system installation.

Installing a Liquid Heating or Cooling Media System

Guidance for liquid media system setup.

Mounting and Installing the Contherm™ In a Vertical Configuration

Procedures for attaching the unit to the mount.

Operations

Operating the Hydraulic Rotor Lifting System

Instructions for using the rotor lifting mechanism.

Inspection & Maintenance

Seal Inspection and Replacement

Procedures for inspecting and replacing seal components.

Scraping Blades

Information on installing, inspecting, and maintaining blades.

Replacing the Lower Bearings (Non- Hold Down Style)

Steps for replacing lower bearings in non-hold down configurations.

Replacing the Lower Bearing (Rotor Hold Down Style)

Steps for replacing lower bearings in rotor hold down configurations.

Replacing Upper Bearings, Direct Coupled Motor Drive Systems

Procedures for replacing upper bearings on direct coupled drives.

Disassembly and Reassembly of the Contherm™

Detailed procedures for taking apart and putting together the unit.

Recommended Inspection

Points and procedures for regular equipment inspection.

Seals

Information on inspecting and replacing rotary seals.

Inspecting the Bearings

Procedures for checking bearing condition and wear.

Inspecting the Cylinder

Steps for visually inspecting cylinder for wear or damage.

Troubleshooting

Rotor Lift System

Troubleshooting common problems with the rotor lift system.

Product Cooling (Water/Glycol/Brine)

Resolving problems with cooling performance.

Product Cooling (Ammonia/Freon)

Troubleshooting cooling issues with ammonia/freon.

Seal Leaks

Identifying and resolving product and flush seal leaks.

Appendix A: Additional Installation Drawings

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