Alfa Laval COMPABLOC CP15 User Manual

COMPABLOC
Installation, Operation and Maintenance Manual
IMCP0002 Rev. J / ENGLISH

Alfa Laval COMPABLOC CP15 Specifications

General

Brand	Alfa Laval
Model	COMPABLOC CP15
Category	Industrial Equipment
Language	English

Summary

1 - Description

1.1 - General Description

Explains the Compabloc as a welded plate heat exchanger, its construction, and design compliance.

1.2 - Function & Duty

Details the Compabloc's applications, operating limits, and duty considerations.

1.3 - PED/Risk Analysis

Covers Pressure Equipment Directive (PED) compliance and risk analysis based on fluid and design parameters.

2 - Installation

2.1 - General Requirements & Precautions

Provides essential guidelines for space, foundation, piping, valve selection, pump types, and torque checks.

2.2 - Installation

Covers pipework, bypass, and venting/draining requirements for proper unit installation.

2.3 - Control System

Describes control system strategies for various applications, emphasizing PID and valve sizing.

2.4 – Lifting

Instructions and warnings for safely lifting the Compabloc unit using appropriate means.

2.5 – Storage

Proper procedures for storing the Compabloc unit to prevent corrosion and maintain integrity.

3 - Operation

3.1 - Before Start-up

Covers pre-start-up checks like bolt torques, pressure limits, and personal safety measures.

3.2 - Start Up

Step-by-step guide for a gradual and smooth start-up process, including water hammer prevention.

3.3 - Unit in Operation

General rules for safe and efficient operation, including leak checks, pressure limits, and flow rate maintenance.

3.4 - Shut Down

Procedures for safely shutting down the unit, including handling differential pressure and thermal considerations.

4 - Maintenance

4.1 - Chemical Cleaning

Outlines procedures and agents for chemical cleaning, emphasizing safety and material compatibility.

4.2 - Mechanical Cleaning

Describes methods for mechanical cleaning, including high-pressure water hydroblasting and access to surfaces.

4.3 - Panels Dismantling & Re-assembly Procedure

Detailed steps for safely dismantling and reassembling unit panels, including specific procedures.

5 - Trouble Shooting

6 - Duty Summary for Compabloc

7 - Waste Management and Scrapping

Appendix 1: Panel Weights

Appendix 2: Nominal Tightening Forces

Appendix 3: Compabloc Nameplate

Appendix 4: Compabloc Troubleshooting Questionnaire