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Alfa Laval Micro STC User Manual

Alfa Laval Micro STC
276 pages
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DOC-1347 Rev: 1 December 2014
Installation, service and operating instruction Alfa Laval Micro

Table of Contents

Questions and Answers:

Alfa Laval Micro STC Specifications

General IconGeneral
BrandAlfa Laval
ModelMicro STC
CategoryWater Heater
LanguageEnglish

Summary

1 General Information

Comfort

Automatic temperature control for heating and hot water systems.

Installation

Simple installation due to compact dimensions, light weight, and pre-wiring.

1.5 General Warnings

1.6 Micro STC and Micro STC2 Warnings

2 Operating Instructions

General Operation

Heat transfer via stainless steel plates; automatic hot water control.

Heating Operation Modes

Heating control based on room/outdoor temperature; pump operation.

Safety Equipment/Inspection

Procedures for daily, weekly, and monthly system checks.

3 Product Overview

3.1 Product overview AquaMicro

Overview and labeled components of the AquaMicro model.

3.2 Product overview Micro DPC

Overview and labeled components of the Micro DPC model.

3.3 Product overview Micro RTC

Overview and labeled components of the Micro RTC model.

3.4 Product overview Micro STC

Overview and labeled components of the Micro STC model.

3.5 Product overview Micro STC2

3.6 Product overview Micro HTC

4 Installation

4.1 Unpacking

Checking for transit damage and consignment agreement.

4.2 Preparation

Choosing installation area, checking regulations, flushing systems.

4.3 Mounting

Procedure for mounting the substation on the wall.

4.4 Mounting options general

4.5 Adjustments and setting general

4.6 Commissioning advice Micro RTC and Micro STC

4.7 Dismantlement

5 Installing the room thermostat CM737

5.1 General

CM737 controls supply temp; auto-selects sensors.

5.2 Room thermostat CM737

Description and features of the CM737 thermostat.

5.3 Installing the room thermostat

Procedure for installing the thermostat, height, and location.

5.4 Installing the outdoor temperature sensor (option)

5.5 Starting up and component control of the room thermostat CM737

5.6 Configure the room thermostat after installation

5.7 Setting the date

5.8 Setting the time

6 Installing the CM721 wireless system

6.1 General

CM721/BDR91 pre-configured; communication via RF band.

6.2 Room thermostat CM721

Description and features of the CM721 wireless thermostat.

6.4 Installation information

RF technology considerations; range, walls, ceilings affecting signal.

6.3 Relay box BDR91

6.5 Preparing the CM721 Thermostat

6.5.1 Installing the batteries

Step-by-step guide for inserting batteries into the thermostat.

6.5.2 Setting the Date

Procedure to set the current day, month, and year on the thermostat.

6.5.3 Setting the time

Procedure to set the current time on the thermostat display.

6.6 RF Communication check (test mode)

6.6.1 Locating and mounting the room thermostat

Optimal placement for thermostat during RF test, signal strength check.

6.7 System check

7 Binding/rebinding the CM721

8 Running the room thermostat CM737 and CM721

8.1 Choosing the operating mode

Selecting between AUTO, MAN, and OFF modes.

8.2 During normal operation

Temperature enquiry and manual override during normal operation.

8.3 Programming the room thermostat – efficient daily use

How to program heating schedules for comfort and savings.

8.4 Reviewing the Heating Program

8.5 Modifying the heating program in the CM737

8.6 Modifying the heating program in the room thermostat CM721

8.7 Disabling/enabling time periods

9 Special functions for the CM737

9.1 OTC heating curve

Controls indoor temp based on outdoor air temp; heating curve adjustment.

9.2 Parallel adjustment of heating curve

How room temp set point changes affect supply temperature.

9.3 Holiday function

Setting a constant temperature for a specified number of days.

10 Basic operation of the system CM721

10.1 Setting one temperature for the whole day

Using manual mode for a constant temperature setting.

10.2 Automatic operation

How the relay box receives heat demand and controls the heating device.

10.4 Communications loss

Indicator for RF communication loss and default settings.

11 Special functions for CM721

11.1 Service indicator

Reminder for routine system checks displayed on CM721.

11.2 BDR91 relay box fail safe mode setup

Configuring relay box status during communication loss.

11.4 Optimum Start

Energy efficiency feature adjusting heating start time.

12 Activation of installer parameters

12.1 Entering the installer set-up mode

Step-by-step guide to entering the installer set-up mode.

12.2 CM737-Installer parameters table

12.2.1 CM737-Category 1: Room Thermostat Settings

Details of parameters for CM737 Room Thermostat settings.

12.2.2 CM737-Category 2: System Settings

Details of parameters for CM737 system settings.

12.2.3 CM737-Category 3: Boiler Settings

Details of parameters for CM737 boiler settings.

12.2.4 CM737-Category 4: Transparent Boiler Parameter

12.2.5 CM737-Category 5: Fault History

12.3 CM721-Installer parameters table

12.3.1 CM721-Category 1: Room Thermostat Settings

Details of parameters for CM721 Room Thermostat settings.

12.3.2 CM721- Category 2: System Settings

Details of parameters for CM721 system settings.

12.3.3 Using the room thermostat for specific applications

Settings for specific applications like Gas Boiler, Oil Boiler, etc.

13 Troubleshooting the CM737

13.1 Fault Codes on the CM737

Table of error sources and corresponding error codes for CM737.

14 Troubleshooting the CM721

14.1 Diagnostic mode, CM721

Accessing diagnostic mode on CM721 for service information.

15 Differential pressure control valve, DPC

15.1 Setting the DPC valve

Procedure for setting the DPC valve to 25kPa.

15.2 Flow rate graph of the DPC

Graph showing flow rate vs. setting for the DPC.

16 Pump settings and pump performance

16.1 Grundfos Alpha2L settings

Overview of settings and functions for the Grundfos Alpha2L pump.

16.2 Pump curve

Graph illustrating pump performance curves for different speeds.

17 Electrical circuit diagram

17.1 Micro RTC

Electrical circuit diagram for the Micro RTC model.

17.2 Micro STC and Micro STC2

Electrical circuit diagrams for Micro STC and STC2 models.

18 Schematic diagram, main components

18.1 AquaMicro

Schematic diagram of main components for AquaMicro.

18.2 Micro DPC

Schematic diagram of main components for Micro DPC.

18.3 Micro RTC

Schematic diagram of main components for Micro RTC.

18.4 Micro STC

Schematic diagram of main components for Micro STC.

18.5 Micro STC2

18.6 Micro HTC

19 Service instructions

19.1 General service instructions

General advice for servicing, safety precautions.

19.2 STC service instructions

Specific service instructions for STC models.

19.3 RTC service instructions

Specific service instructions for RTC models.

19.4 HTC service instructions

Specific service instructions for HTC models.

19.5 Service actions for the installer

19.5.1 Adjust the handle on the control valve

Procedure for adjusting the hot water control valve handle.

19.5.2 Check if the filter for heating media is blocked

Procedure to check and clean the heating media filter.

19.5.3 Check the function of the valve for hot water

Procedure to check the hot water valve's function.

19.5.4 Check the actuator and valve function

19.5.5 Run the pump manually

19.5.6 Change pump components or the complete pump

20 Maintenance and repairs

20.1 Change the hot water actuator and exchanger

Procedure to replace the hot water actuator and exchanger.

20.2 Change the hot water valve

Procedure to replace the hot water valve.

20.3 Change the heating actuator

Procedure to replace the heating actuator.

20.4 Change the heating valve

Procedure to replace the heating valve.

20.5 Change the pump

20.6 Change the heating circuit supply temperature sensor

20.7 Change the outdoor temperature sensor

20.8 Change the differential pressure control valve

20.9 Change the flow switch

21 Operating data and performance

21.1 Operating data

Table of general operating data for the unit.

21.1.1 AquaMicro

Performance data for AquaMicro at various conditions.

21.1.2 Micro DPC, Micro RTC, Micro HTC, Micro STC, Micro STC2

Performance data for various Micro models.

21.2 Technical Data

21.3 Measure sketch

22 Options

22.1 Under floor heating thermostat

Instructions for installing an under floor heating thermostat.

22.2 First fix-jig

Information on the first-fix-jig for efficient installation.

23 Declaration of conformity

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