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MOPX 310TGT-24
Alfa Laval MOPX 310TGT-24 User Manual
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ALFA LAVAL SEPAR
ATIO
N
MOPX 31
0TGT-2
4
Separ
ator
Manu
al
P
r
o
duct
No.
8
8
107
7
-
0
1-07
Book N
o
.
1
2
703
76-02
V
1
2
Table of Contents
Table of Contents
5
1 Read this First
9
2 Safety Instructions
11
Separator Basics
17
Basic Principles of Separation
18
Design and Function
20
Overview
20
Mechanical Power Transmission
21
Brake
21
Feed Inlet Pump (Option)
22
Paring Disc Pump
22
Sensors and Indicators
22
Process Main Parts
24
Separating Function
27
Purifier Bowl
27
Clarifier Bowl
29
Normal Separation
30
Sludge Discharge Cycle
31
Definitions
33
Operating Instructions
35
Before First Start
36
Operating Routine
36
Selection of Gravity Disc
37
Ready for Start
40
Start
41
Running
42
Normal Stop
43
Safety Stop
44
Service Instructions
45
Periodic Maintenance
47
Introduction
47
Maintenance Intervals
47
Maintenance Procedure
49
Service Kits
50
Maintenance Logs
51
Daily Checks
51
Oil Change
51
Intermediate Service (IS)
52
Major Service (MS)
54
3-Year Service (3S)
57
Check Points at Intermediate Service (IS)
58
Bowl Hood Seal Ring
58
Bowl Spindle Cone and Bowl Body Nave
59
Corrosion
59
Cracks
62
Disc Stack Pressure
63
Erosion
65
Guide Surfaces
67
Inlet Pipe and Oil Paring Disc
69
Level Ring
69
Lock Ring; Wear and Damage
70
Operating Mechanism
72
Operating Slide
72
Sliding Bowl Bottom
73
Springs for Operating Mechanism
74
Worm Wheel and Worm; Wear of Teeth
74
Cover Interlocking Switch (Option)
74
Vibration Switch (Option)
75
Check Points at Major Service (MS)
76
Bowl Hood Seal Ring
76
Bowl Spindle Cone and Bowl Body Nave
76
Bowl Spindle; Height Position
76
Bowl Spindle; Radial Wobble
77
Brake
77
Buffer Springs and Ball Bearing Housing
78
Coupling Friction Pads
80
Corrosion
81
Cracks
81
Disc Stack Pressure
81
Erosion
81
Flexible Plate in Coupling
82
Guide Surfaces
83
Inlet Pipe and Oil Paring Disc
83
Level Ring
84
Lock Ring; Priming
84
Lock Ring; Wear and Damage
86
Oil Paring Disc; Height Position
86
Operating Mechanism
86
Operating Paring Disc; Height Position
87
Operating Slide
87
Sliding Bowl Bottom
87
Springs for Operating Mechanism
88
Worm; Wear of Groove
88
Worm Wheel and Worm
88
Wear of Teeth
88
Worm Wheel Shaft; Radial Wobble
89
Cover Interlocking Switch (Option)
89
Vibration Switch (Option)
89
Lifting Instructions
90
Cleaning
91
External Cleaning
91
Cleaning Agents
91
Cleaning of Bowl Discs
93
CIP-System
94
When Changing Oil
95
Worm Wheel and Worm
95
Wear of Teeth
95
Oil Change Procedure
98
Vibration
99
Vibration Analysis
99
Vibration Switch (Option)
100
Common Maintenance Directions
101
Ball and Roller Bearings
101
Before Shutdowns
104
Dismantling/Assembly
105
Introduction
106
General Directions
106
References to Check Points
107
Tools
107
Inlet/Outlet, Frame Hood (IS)
108
Exploded View
108
Dismantling
109
Assembly
110
Bowl Hood and Disc Stack (IS)
112
Exploded View
112
Dismantling
113
Assembly
119
Bowl Body and Operating Mechanism (IS)
125
Exploded View
125
Dismantling
126
Assembly
129
Operating Water Device (IS)
134
Exploded View
134
Dismantling
135
Assembly
135
Vertical Driving Device (MS)
138
Exploded View
138
Dismantling
140
Assembly
145
Horizontal Driving Device (MS)
150
Exploded View
150
Dismantling
152
Assembly
157
Feed Pump (MS) (Option)
164
Exploded View
164
Dismantling
166
Cleaning and Inspection
168
Assembly
169
7 Trouble-Tracing
173
Mechanical Functions
174
Separating Functions, Purification and Clarification
178
Separating Functions, Purification Only
181
Separating Functions, Clarification Only
183
Vibration Switch (Option)
184
Technical Reference
185
Technical Data
186
Basic Size Drawing, Without Pump
189
Separator Excl. Connections
189
Dimensions of Connections
190
Connection List, Without Pump
191
Basic Size Drawing, with Pump
193
Separator Excl. Connections
193
Dimensions of Connections
194
Connection List, with Pump
195
Interface Description
197
General
197
Definitions
197
Component Description and Signal Processing
198
Function Graph and Running Limitations
200
Water Quality
201
Lubricants
202
Lubrication Chart, General
202
Recommended Lubricating Oils
204
Recommended Oil Brands
205
Recommended Lubricants
208
Other Drawings
210
Foundations
210
Electric Motor (Land Application)
211
Electric Motor (Marine Application)
212
Electric Motor (Brazil)
214
Machine Plates and Safety Labels
215
Vibration Sensor (Option)
217
Cover Interlocking Switch (Option)
217
Storage and Installation
218
Introduction
218
Storage and Transport of Goods
218
Planning of Installation
220
Foundations
222
Index
229
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Alfa Laval MOPX 310TGT-24 Specifications
General
Brand
Alfa Laval
Model
MOPX 310TGT-24
Category
Water Filtration Systems
Language
English
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