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Alfa Laval P 605 User Manual

Alfa Laval P 605
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Separator Manual
High Speed Separator
P605
Specification No. 881099-06-04/0
Book No. 9010961-02, rev. 1

Table of Contents

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Alfa Laval P 605 Specifications

General IconGeneral
ModelP 605
CategoryWater Filtration Systems
ManufacturerAlfa Laval
Max Operating Pressure10 bar (145 psi)
Housing MaterialStainless steel

Summary

Read This First

Safety Instructions

Guidance on safety precautions for the separator.

Basic Principles of Separation

Explains the purpose and principles of separation.

Design and Function

Details the separator's construction and operational components.

Operating Instructions

Provides guidance for operating the separator.

Service, Dismantling, Assembly

Instructions for maintenance, disassembly, and reassembly.

Safety Instructions

Disintegration Hazards

Hazards related to component failure due to speed or material stress.

Entrapment Hazards

Risks of being caught by moving parts during operation or maintenance.

Electrical, Crush, Noise, Burn, Skin Irritation, Cut Hazards

Covers electrical, crush, noise, burn, skin, and cut hazards.

Flying Objects and Health Hazards

Risks from ejected parts and inhaling dust.

Warning Signs in Text

Defines danger, warning, caution, and note symbols.

Environmental Issues

Guidelines for unpacking and maintenance waste disposal.

Requirements of Personnel

Defines skilled and instructed person requirements.

Remote Start

Safety considerations for remote operation.

Basic Principles of Separation

Introduction

Overview of the purpose of separation.

Separation by Gravity

Explains separation using gravitational force.

Centrifugal Separation

Explains separation using centrifugal force.

Separating Temperatures

Discusses the effect of temperature on separation efficiency.

Separator Basics

Design and Function

Describes the separator's overall design and how it works.

Outline of Function

Explains the basic working principle of the separation process.

Separating Function

Details the liquid flow and separation mechanism within the bowl.

Water Seal in Purification

Explains the function and importance of the water seal.

Displacement of Oil

Describes the process of displacing oil for sludge discharge.

Gravity Disc

Explains the role and selection of the gravity disc.

Clarifier Disc

Describes the clarifier disc used in clarification mode.

Sludge Discharge Function

Details how sludge is discharged from the bowl.

Bowl Opening and Closing

Explains bowl opening and closing for sludge discharge.

Power Transmission

Explains how power is transmitted to the bowl.

Sensors and Indicators

Describes sensors and indicators on the separator.

Definitions

Intermediate Service (IS)

Definition of intermediate maintenance service.

Major Service (MS)

Definition of major maintenance service.

Purification

Definition of liquid/liquid/solids separation.

Sludge Discharge

Definition of sludge ejection.

Service Instructions

Periodic Maintenance

Guidelines for regular maintenance activities.

Maintenance Intervals

Recommended intervals for maintenance tasks.

Intermediate Service (IS)

Details of intermediate service tasks and frequency.

Major Service (MS)

Details of major service tasks and frequency.

3-Year Service

Specifies tasks for 3-year service.

Maintenance Procedure

Step-by-step guide for performing maintenance.

Service Kits

Information on available service kits.

Maintenance Logs

Routine checks and logs for maintenance.

Check Points at Intermediate Service

Inspection points for intermediate service.

Check Points at Major Service

Inspection points for major service.

3-Year Service

Specific tasks for the 3-year service.

Lifting Instructions

Step-by-step guide for lifting the separator.

Cleaning

Guidelines for cleaning the separator exterior.

Oil Change

Step-by-step guide for changing the oil.

Lubricants

General lubrication points and intervals.

Vibration

Methods for analyzing and managing vibration.

General Directions

Information on bearings and shutdown procedures.

Dismantling & Assembly

References to Check Points

Guidance on referencing check points in the manual.

Tools

Lists tools needed for dismantling and assembly.

Inlet/Outlet and Bowl

Identification of components for inlet/outlet and bowl.

Inlet/Outlet and Bowl - Dismantling

Steps for dismantling the inlet/outlet and bowl.

Inlet/Outlet and Bowl - Assembly

Steps for assembling the inlet/outlet and bowl.

Bowl Spindle and Frame

Information regarding the bowl spindle and frame.

Bowl Spindle and Frame - Dismantling

Steps for dismantling the bowl spindle and frame.

Bowl Spindle and Frame - Assembly

Steps for assembling the bowl spindle and frame.

Friction Coupling

Information on the friction coupling.

Friction Coupling - Dismantling

Steps for dismantling the friction coupling.

Friction Coupling - Assembly

Steps for assembling the friction coupling.

Change of Belt

Procedures for changing the belt.

Oil Filling Device

Procedures for dismantling and assembling the oil filling device.

Water Tank

Procedure for removing the water tank.

Brake

Information regarding the brake system.

Frame Feet

Procedure for mounting new frame feet.

Technical Reference

Product Description

Overview of the separator's specifications and application.

Directives & Standards

Statements of compliance with relevant directives and standards.

Technical Data

Detailed technical specifications of the separator.

Connection List

Lists connections and their requirements/limits.

Basic Size Drawing

Diagrams showing overall dimensions and mounting points.

Dimensions of Connections

Details on nominal dimensions and installation of connections.

Interface Description

Information on operational procedures and signal processing.

Handling of Connection Interfaces

Details on electrical and fluid connections.

Water Quality

Required conditions for operating water quality.

Foundation Drawing

Diagrams showing foundation requirements and dimensions.

Interconnection Diagram

Diagram showing interconnection of components.

Electric Motor

Technical details for electric motors.

Performance Data, In- and Outlet Device

Graphs showing performance characteristics.

Machine Plates and Safety Labels

Information on machine plates and safety labels.

Storage and Installation

Specifications for storage and installation.

Protection and Storage of Goods

Storage conditions and protection recommendations.

Storage at Out of Operation

Procedures for storing the separator when not in use.

Before Start-up

Actions required before starting the separator.

Connections to Surrounding Equipment

Guidelines for connecting to external systems.

Reassembly and Start up

Procedures for cleaning and starting after storage.

Storage and Transport of Goods

Specifications for storing and transporting goods.

Transport

Specification for separator transport.

Planning of Installation

Requirements for space and measurements during installation planning.

Foundations

Requirements for foundation strength and fitting the frame.

Operating

Operating Routine

Describes procedures for starting, running, and stopping the separator.

Clarifier Operation

Procedures for managing the operating water interface in clarifier mode.

Purifier Operation

Procedures for managing the operating water interface in purifier mode.

Selection of Gravity Disc

Guidance on selecting gravity discs for purification.

Gravity Disc Nomogram

Examples for gravity disc selection using nomograms.

Before First Start

Ensuring correct installation and flushing before initial start.

Start after a Service

Pre-start checks and procedures after performing service.

Starting and Running-up Procedure

Steps for starting and running the separator.

Separation

Regular checks to perform during the separation process.

Stopping Procedure

Procedure for safely stopping the separator.

Safety Stop

Procedure for stopping the separator due to excessive vibration.

After Safety Stop

Actions required after a safety or emergency stop.

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