ALKOTA 5357 - User Manual

ALKOTA MODEL 5357
03-29-05 Z08-04034
Supersedes 10-13-04 Z08-04034
PERFORMANCE
FUEL PRESSURE .......................................................125 PSI / 8 BAR FUEL TYPE............................................................. #1 OR #2 DIESEL
TYPE.............................................................PRESSURE ATOMIZINGFUEL CONSUMPTION.......................................3.92 GPH / 14.8 LPHR
FUEL PUMP ......................................(DAN FOSS) P/N V-100714-001FUEL NOZZLE...........................(3.50 80 DEGREE B) P/N V3.50 80DB
SPEED...................................................................................3450 RPM VOLTAGE...................................................................115V 1PH 60HZ
BURNER...................................................................P/N V00-173179-2 MOTOR - .1/5 HP........................................................ P/N V00-20554
BURNER
ELECTRICAL
PUMP ENGINE
PUMP
GENERAL
SWITCH, FLOW.............................................................P/N F04-00789
VOLTAGE...................................................................................12 VDC
SPEED...................................................................................3240 RPM
AIR CLEANER..........................................................P/N F05-00485-03
BUSHING, PULLEY ....................................................P/N R04-00001PUMP ............................................................(TS1021) P/N N09-00060
COIL BACK PRESSURE REQUIRING DESCALING........................................................................50 PSI @ 5.0 GPM / 0.34 BAR @ 18.9 LPM
COIL BACK PRESSURE (NEW).......................................................................................................5 PSI @ 5.0 GPM / 0.34 BAR @ 18.9 LPM
COIL SIZE...............1/2"ID X 158' SCHEDULE 80 - P/N 4205A-00111
HOSE, HIGH PRESSURE........................3/8" X 50' P/N K02-03150C9
SPRAY TIP.........................................(#4.25-15DEG) P/N J00-15042-2
MINIMUM WATER INLET PRESSURE....................40 PSI / 0.68 BAR WEIGHT (DRY)........................................................960 LBS / 435 KG
FUEL TANK CAPACITY................................................2.7 GAL / 10 L
WAND ........................................................................ P/N J06-00104E
HEAT INPUT...........................548,800 BTU/HR / 138,298 KgCAL/HR
DRAFT/STACK INSTALLATION.................0.2" - 0.04" WC READING
CARBON MONOXIDE ALLOWED.............................................0.01%
COMBUSTION SMOKE/BACHARACH SCALE......#1 OR #2 SMOKE
TEMPERATURE LIMIT......................................UP TO 200 DEGREES
TEMPERATURE RISE..............130°F @ 5.0 GPM / 54°C @ 18.9 LPM
PUMP HEAD PRESSURE......................................3500 PSI / 241 BAR
DISCHARGE VOLUME...........................................5.0 GPM / 18.9 LPM
BELT, V - ENGINE TO PUMP...................................... P/N R02-00746
DIMENSIONS........................................................L-54", H-46", W-45"
HOSE - PUMP TO UNLOADER...............................P/N K02-03222A2
FUEL TANK CAPACITY................................................9.5 GAL / 36 L
HOSE - UNLOADER TO COIL.................................P/N K02-03248A2
LAMBARDINI - 23.4 HP / 17.5 KW...............................P/N F05-00396
PRE-CLEANER OIL FILTER ...................................P/N F05-00485-02
SPECIFICATIONS
CHARGING SYSTEM.................................................................40 AMP
LIQUID COOLED DIESEL
GENERATOR 115V......................................................P/N F05-00112
PULLEY .......................................................................P/N R03-75100
PULLEY .......................................................................P/N R03-00747
BUSHING, PULLEY .....................................................P/N R04-00002
PULLEY ......................................................................P/N 4205-00162
SCREW, SET - GENERATOR PULLEY......................P/N HO4-31305
VALVE, SAFETY ........................................................P/N C03-00518UNLOADER ..................................................................P/N C07-03800
UNLOADER
BELT, V - ENGINE TO GENERATOR.......................... P/N R02-00237
TRIGGER GUN......................................................... P/N J06-00158-B
GAUGE, PRESSURE - 5000 PSI.................................P/N Y01-00015
HOSE - GAUGE FROM UNLOADER.......................P/N K02-02224A2
BATTERY, CABLE - NEGATIVE.................................... P/N F05-00242
CABLE, BATTERY - POSITIVE...................................... P/N F05-00231
THERMOMETER.......................................................... P/N Y01-00017 THERMOSTAT, PROBE...............................................P/N F04-00856
BATTERY SIZE....................................................................GROUP 24

Summary

SPECIFICATIONS

PERFORMANCE

Details operational parameters like discharge volume, pressure, temperature.

GENERAL

Covers physical specifications like weight, fuel capacity, and dimensions.

PUMP

Lists pump-related components and their part numbers.

UNLOADER

Specifies the unloader part number and related components.

PUMP ENGINE

Details engine specifications like HP, KW, speed, and charging system.

ELECTRICAL

Lists electrical components such as voltage, switches, and battery size.

BURNER

Outlines burner specifications including speed, nozzle, fuel consumption, and type.

SAFETY, INSTALLATION, AND OPERATION

MACHINE UNPACKING

Instructions for inspecting and handling the cleaner upon receipt.

GENERAL SAFETY

Essential safety guidelines for operating the equipment.

IMPORTANT SAFETY INSTRUCTIONS

Key safety warnings and hazard symbols explained.

FUEL SAFETY

MECHANICAL SAFETY

INSTALLATION

VENTILATION

Guidelines for proper air circulation and fume removal.

FIRE HAZARD

Precautions regarding combustible materials and oil machines.

BARRIER

Recommendation for a barrier to protect electrical components from moisture.

WATER SUPPLY

Requirements for water flow rate and inlet pressure.

WATER CONDITIONS

Impact of water quality and recommendation for water softener.

FREEZING

Protection measures against freezing according to storage instructions.

COLD WEATHER

Effects of cold on fuel viscosity and moisture management.

CHEMICALS

Instructions for mixing and handling cleaning chemicals safely.

VENTING

OPERATING INSTRUCTIONS

PRE START-UP

Procedures to follow before initial operation or after repairs.

START-UP

Steps for starting the machine, including checks and safety warnings.

TO CLEAN

Method for cleaning surfaces using the machine.

TO APPLY CHEMICAL

Steps for applying cleaning chemicals with the machine.

TO RINSE

Procedure for rinsing surfaces after cleaning.

SHUT-DOWN

Steps for safely turning off the machine.

COMBINATION OPTION INSTRUCTION

MACHINE MAINTENANCE

FLUSHING

Procedures for flushing the machine and related components.

STORAGE

Guidelines for storing the machine, especially regarding fuel and freezing.

SPRAY TIP MAINTENANCE

Steps for cleaning and maintaining the spray tip.

BELT TENSION

Instructions for checking and adjusting belt tension.

COIL BACK PRESSURE CHECK INSTRUCTIONS

Procedure for checking coil back pressure and descaling.

TROUBLESHOOTING

POOR CLEANING ACTION

Troubleshooting steps for ineffective cleaning.

MACHINE WILL NOT DRAW CHEMICAL

Diagnosing issues when the machine fails to draw chemicals.

EXCESSIVE, UNUSUAL NOISE

Identifying causes of abnormal noise from the machine.

BELTS SLIPPING

Troubleshooting steps for slipping belts.

EXCESSIVE BACK PRESSURE

Addressing issues related to excessive back pressure.

OIL FIRED WATER HEATER TROUBLESHOOTING

MACHINE WILL NOT RISE TO OPERATING TEMPERATURE

Troubleshooting steps when the machine fails to reach operating temperature.

MACHINE OVERHEATS

Diagnosing and resolving overheating issues.

ASSEMBLY, CONTROL PANEL

BREAKDOWN, OIL BURNER

SCREW, THREAD CUTTING

Details about various screws used in the oil burner assembly.

CLIP, HOLD DOWN

Information on hold-down clips for the oil burner.

BOX, JUNCTION

Component details for the junction box.

OIL BURNER MAINTENANCE

AIR BAND ADJUSTMENT

Procedure for adjusting the air band for optimal burner performance.

FUEL PUMP FILTER

Maintenance steps for the fuel pump filter.

TRANSFORMER TEST

Steps for testing the ignition transformer.

BUSS BAR ALIGNMENT

Instructions for aligning buss bars in the transformer.

BURNER GUN REMOVAL & INSTALLATION

Steps for removing and installing the burner gun assembly.

ELECTRODE ASSEMBLY ADJUSTMENT

Procedures for adjusting the electrode assembly.

OIL FIRED BURNER TROUBLESHOOTING

BURNER WILL NOT IGNITE

Troubleshooting steps when the burner fails to ignite.

NO FUEL

Diagnosing and resolving issues related to lack of fuel.

ASSY, TRIGGER GUN & WAND

BREAKDOWN, TRIGGER GUN

SCREW, SELF TAP

Details on self-tapping screws for the trigger gun.

HOUSING, HANDLE - LEFT

Information on the left handle housing component.

KIT, REPAIR

Details about the trigger gun repair kit.

ASSEMBLY, CONTROL PANEL

ELECTRICAL SCHEMATIC

ALKOTA 5357 Specifications

General

Brand	ALKOTA
Model	5357
Category	Ultrasonic Jewelry Cleaner
Language	English