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Allen-Bradley 2080-LC20-20QWB - User Manual

Allen-Bradley 2080-LC20-20QWB
184 pages
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User Manual
Micro820 Programmable Controllers
Catalog Numbers
2080-LC20-20QWB, 2080-LC20-20QBB, 2080-LC20-20AWB, 2080-LC20-20QWBR, 2080-
LC20-20QBBR, 2080-LC20-20AWBR

Table of Contents

Questions and Answers:

Allen-Bradley 2080-LC20-20QWB Specifications

General IconGeneral
Number of I/O20
Digital Inputs12
Digital Outputs8
Output TypeRelay
Input Type24V DC Sink/Source
Power Supply24V DC
Program Memory20 KB
Data Memory10 KB
IEC Protection RatingIP20
Product TypeProgrammable Logic Controller (PLC)
Ethernet Port1 Ethernet port
Serial Port1 (RS-232/RS-485)
Storage Temperature-40°C to 85°C

Summary

Important User Information

Preface

Who Should Use This Manual

Identifies the target audience and required prerequisites for using the manual.

Purpose of This Manual

Explains the scope and objectives of the manual for Micro820 controllers.

Additional Resources

Lists related Rockwell Automation publications for further information.

Hardware Overview

Hardware Features

Describes the physical characteristics and capabilities of Micro820 controllers.

Micro820 Controllers

Details the physical components and features of the Micro820 controller.

Status Indicators

Explains the meaning of the various status indicator LEDs on the controller.

Embedded microSD Card Slot

Details the functionality and specifications of the microSD card slot.

Embedded RS232;RS485 Serial Port Combo

Describes the embedded serial communication port and its capabilities.

Embedded Ethernet Support

Explains the Ethernet connectivity features of the Micro820 controller.

About Your Controller

Programming Software for Micro800 Controllers

Introduces Connected Components Workbench for programming Micro800 controllers.

Using Run Mode Change

Explains the Run Mode Change feature for live logic modifications.

Limitations of RMC

Outlines the restrictions and constraints when using the Run Mode Change feature.

Agency Certifications

Lists the certifications obtained by the product for various regions and standards.

Compliance to European Union Directives

Details compliance with relevant EU directives like EMC and Low Voltage.

Installation Considerations

Provides guidelines and precautions for installing the controller in various environments.

Environment and Enclosure

Specifies the environmental conditions and enclosure requirements for the controller.

Preventing Electrostatic Discharge

Outlines procedures to prevent damage from electrostatic discharge when handling the equipment.

Safety Considerations

Highlights critical safety aspects for proper system installation and operation.

North American Hazardous Location Approval

Details approvals and requirements for use in hazardous locations in North America.

Safety Circuits

Explains the importance and implementation of safety circuits for machine control.

Power Distribution

Discusses critical aspects of power distribution for the controller and related systems.

Power Considerations

Covers important factors related to power supply for the controllers, including inrush and loss.

Preventing Excessive Heat

Provides guidance on managing heat dissipation for optimal controller performance.

Master Control Relay

Explains the function and implementation of a Master Control Relay for safety shutdowns.

Using Emergency-Stop Switches

Details the proper use and integration of emergency-stop switches within the system.

Wire Your Controller

Wiring Requirements and Recommendation

Outlines essential guidelines and best practices for wiring the controller.

Use Surge Suppressors

Explains the necessity and benefits of using surge suppressors for inductive loads.

Recommended Surge Suppressors

Lists specific Allen-Bradley surge suppressors suitable for various applications.

Grounding the Controller

Provides instructions and recommendations for properly grounding the controller.

Wiring Diagrams

Illustrates various wiring configurations for the Micro800 controllers.

Sinking Input Configuration

Shows the wiring diagram for sinking input configuration of specific Micro820 models.

DC Sinking Input Configuration

Wiring diagram for DC sinking inputs on specific Micro820 models.

DC Sourcing Input Configuration

Wiring diagram for DC sourcing inputs on specific Micro820 models.

Minimize Electrical Noise

Provides methods to reduce electrical noise interference in controller wiring.

Analog Channel Wiring Guidelines

Offers specific recommendations for wiring analog input channels.

Minimize Electrical Noise on Analog Channels

Steps to reduce environmental noise affecting analog signal inputs.

Grounding Your Analog Cable

Guidelines for properly grounding analog cables to ensure signal integrity.

Wiring Examples

Provides examples of sink/source input/output wiring configurations.

Wiring Analog Channels

Explains how analog input circuits monitor and convert voltage signals.

Install the microSD Card

Step-by-step guide for inserting and securing the microSD card into the controller.

Install the 2080-REMLCD Module

Instructions for installing the Remote LCD module onto the controller or DIN rail.

Communication Connections

Overview

Introduces the chapter on controller communication methods and network configuration.

Supported Communication Protocols

Lists the communication protocols supported by Micro820 controllers.

Modbus RTU

Describes the Modbus RTU communication protocol and its application with Micro800 controllers.

Modbus;TCP Client;Server

Explains the Modbus/TCP protocol for communication over Ethernet.

CIP Symbolic Client;Server

Details the CIP Symbolic protocol for HMI connectivity.

CIP Symbolic Addressing

Explains how to access global variables using CIP Symbolic addressing.

ASCII

Describes ASCII communication for connecting to devices like barcode readers.

CIP Communications Pass-thru

Explains the pass-thru capability for applications like program download.

Configure Ethernet Settings

Guides on configuring Ethernet port settings, including IP address and speed.

Configure Serial Port

Instructions for configuring the serial port for various communication drivers.

Configure CIP Serial Driver

Steps to configure the CIP Serial driver within Connected Components Workbench.

Configure Modbus RTU

Steps to set up the Modbus RTU communication protocol.

Configure ASCII

Instructions for configuring the ASCII communication driver.

OPC Support Using RSLinx Enterprise

Explains how to use RSLinx Enterprise for OPC communication with Micro800.

Program Execution in Micro800

Overview of Program Execution

Provides a general overview of how programs run and execute on Micro800 controllers.

Execution Rules

Illustrates the sequence of program execution steps within a scan cycle.

Controller Load and Performance Considerations

Discusses factors affecting controller performance and scan time.

Periodic Execution of Programs

Explains using STIs for precisely timed program execution.

Power Up and First Scan

Describes controller behavior during power-up and the first scan cycle.

Variable Retention

Explains how user-created variables are retained after a power cycle.

Memory Allocation

Details the memory available for programs and data on Micro800 controllers.

Guidelines and Limitations for Advanced Users

Offers advice for advanced programming tasks and potential limitations.

Controller Security

Exclusive Access

Explains the mechanism that prevents simultaneous controller configuration by multiple users.

Password Protection

Describes how to secure the controller with a password to protect intellectual property.

Compatibility

Outlines software and firmware compatibility for controller password features.

Work with a Locked Controller

Provides workflows for interacting with password-protected controllers.

Debug a Password-Protected Controller

Steps to debug a controller when it is secured with a password.

Download to a Password-Protected Controller

Process for downloading projects to a password-protected controller.

Back Up a Password-Protected Controller

Workflow to back up application data from a locked controller to a memory plug-in.

Configure Controller Password

Instructions on how to set, change, and clear controller passwords.

Recover from a Lost Password

Procedure to regain access to a controller if the password is lost.

Using the Micro800 Remote LCD

Overview

Introduces the Micro800 Remote LCD module and its capabilities.

USB Mode

Explains how the Remote LCD module functions in USB mode for workbench connectivity.

Text Display Mode

Describes the operation of the Remote LCD in text display mode for status and menu navigation.

Navigate the Remote LCD

Explains how to use the keypad and menus to navigate the Remote LCD interface.

Main Menu

Details the structure and options available within the Remote LCD's main menu.

View and Edit Variable Values through the Remote LCD

How to view and edit controller variables using the Remote LCD and workbench.

User-defined Screens

How to create custom screens for the Remote LCD module using function blocks.

Backup and Restore

Procedure to back up and restore controller data using the REMLCD module and memory card.

Using microSD Cards

Overview

Introduces the microSD card support for Micro820 controllers.

Project Backup and Restore

Explains how to back up and restore projects using the microSD card.

Backup and Restore Directory Structure

Details the folder structure created on the microSD card during backup operations.

Powerup Settings in ConfigMeFirst.txt

How to configure controller behavior at power-up using the ConfigMeFirst.txt file.

ConfigMeFirst.txt Errors

Describes common errors encountered with the ConfigMeFirst.txt file and their causes.

Datalog

Explains the datalogging feature for capturing and retrieving runtime data.

Datalog Directory Structure

Details the organization of datalog files on the microSD card.

Recipe

Describes the recipe feature for storing and loading data sets.

Datalog Function (DLG) Block

Details the DLG function block for writing runtime global values to datalog files.

Recipe Specifications

Lists the specifications for recipe sets, variables, and file storage.

Recipe Function (RCP) Block

Explains the RCP function block for reading and writing recipe data.

Quickstart Projects for Datalog and Recipe Function Blocks

Provides step-by-step guides for using datalog and recipe function blocks.

Use the Datalog Feature

Step-by-step guide to configure and use the datalogging feature.

Create datalog ladder program

Instructions for creating a ladder diagram program to implement datalogging.

Upload datalog file

Process for uploading datalog files from the controller to Connected Components Workbench.

Specifications

General Specifications

Lists the general technical specifications for Micro820 controllers.

Analog Input Specifications for I-00…I-03

Technical details for the analog input channels 00 through 03.

AC Input Specifications for I-04…I-11 for 2080-LC20-20 AWB(R)

Specifications for AC inputs on specific Micro820 models.

DC Input Specifications

Technical details for the DC input specifications of Micro820 controllers.

Relay Output Specifications for O-00...06 for 2080-LC20-20 QWB(R), 2080-LC20-20 AWB(R)

Specifications for the relay output channels on specific Micro820 models.

Analog Output Specifications

Technical details for the analog output channels of Micro820 controllers.

PWM Output Duty Cycle Error

Explains duty cycle errors for PWM output ports on Micro820 controllers.

PWM Typical Readings

Table of typical PWM output readings at various frequencies.

Environmental Specifications

Details the environmental operating conditions and compliance standards for the controller.

Certifications

Lists the product certifications and standards compliance.

Troubleshooting

Status Indicators on the Controller

Explains the meaning of controller status indicators and their states.

Error Conditions

Describes how controller indicators behave when errors occur.

Error Codes

Lists common error codes, probable causes, and recommended recovery actions.

Controller Error Recovery Model

Provides a troubleshooting model for diagnosing software and hardware problems.

Calling Rockwell Automation for Assistance

Information needed when contacting technical support for assistance.

Quickstarts

Flash Upgrade Your Micro800 Firmware

Guide on how to flash update the firmware using ControlFLASH.

Flash Upgrade From MicroSD Card

Steps to upgrade controller firmware from a microSD card.

Establish Communications between RSLinx and a Micro820 Controller through USB Port on 2080-REMLCD

Guide to setting up RSLinx communications with the controller via USB and REMLCD.

Configure Controller Password

Instructions for setting, changing, or clearing the controller password.

Change Password

Steps to change the existing password on a controller.

Clear Password

Procedure to remove the password from a controller.

Forcing I;Os

Explains how to force I/O values for testing and debugging purposes.

Using Run Mode Change

How to use Run Mode Change for making live logic edits without disconnecting.

Create the Project

Steps to create a new project for Micro830/Micro850 controllers.

Edit the Project Using Run Mode Change

How to modify project logic live using the Run Mode Change feature.

To Undo the Changes

Steps to discard changes made during Run Mode Change and revert to the original project.

To Accept the Changes

Steps to apply changes made during Run Mode Change to the controller.

IPID Function Block

IPIDCONTROLLER Arguments

Explains the parameters and arguments for the IPIDCONTROLLER function block.

GAIN_PID Data Type

Defines the data type and parameters for PID gains.

AT_Param Data Type

Defines the data types and parameters for autotuning.

How to Autotune

Step-by-step guide for performing the autotuning process for PID control.

Troubleshooting an Autotune Process

Provides known sequences and actions for troubleshooting autotune failures.

PID Application Example

Illustrates a PID application example for water level control.

PID Code Sample

Shows sample code for PID control using function blocks.

Modbus Mapping for Micro800

Modbus Mapping

Overview of Modbus RTU mapping for Micro800 controllers.

Endian Configuration

Explains the big-endian byte ordering used in Modbus protocol.

Mapping Address Space and supported Data Types

Details Modbus address mapping and supported data types for Micro800.

Example 2, Micro800 (Master) to PowerFlex 4 M Drive (Slave)

Configuration example for Modbus communication between Micro800 and PowerFlex 4M.

Performance

Discusses performance considerations for MSG_MODBUS and Modbus slave reception.

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