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Amana Menumaster RC5PHBU2 - User Manual

Amana Menumaster RC5PHBU2
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International
Countertop
Commercial
Microwave
Ovens
This Base Manual covers general information.
Refer to individual Technical Sheet
for information on specific models.
This manual includes, but is
not limited to the following:
Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
16022149
May 2005
C O M M E R C I A L M I C R O W A V E O V E N
MENUMASTER
R
RC520S P1327601M
RC518SU P1327602M
RC5MCTP P1327603M
RC5PHBU P1327606M
RC5PHB P1327607M
RC5MCSP P1327608M
RC5MCSS P1327609M
RC5MCTS P1327610M
RC5KFT P1327611M
RC5MDTS P1327612M
MRC518SU P1327613M
MRC520S P1327614M
RC5MDTM P1327615M
RC518SU2 P1331416M
RC520S2 P1331417M
RC5MCSP2 P1331418M
RC518U2 P1331419M
MRC520S2 P1331420M
RC5PHBU2 P1331421M
RC5PHB2 P1331422M
RC520T2 P1331423M
RC5KFT2 P1331424M
RC5MCTP2 P1331425M
RC5MCTS2 P1331426M
RC5MDTS2 P1331427M
RC5MDTM2 P1331428M
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Amana Menumaster RC5PHBU2 Specifications

General IconGeneral
CategoryMicrowave Oven
ModelRC5PHBU2
Power Output1000 Watts
Frequency2450 MHz
DefrostYes
Exterior FinishStainless Steel
Interior FinishStainless Steel
Voltage120 V
PlugNEMA 5-15P
Weight55 lbs
ColorStainless Steel
Child LockYes
Control TypeDigital
Amperage13 Amps
Cooking ModesMicrowave
Warranty1 Year

Summary

Service Manual Overview

Amana Menumaster Commercial Microwave Oven Models

Lists the specific Amana and Menumaster commercial microwave oven models covered by this manual.

Manual Scope and Applicability

Details the purpose and intended audience for this service manual.

Important Information and Notices

Servicer and Consumer Safety Notices

Provides critical warnings and responsibilities for technicians and consumers regarding proper service.

Service Support Contact Information

Information on how to contact Maytag Service Support for assistance with product issues.

Safety Symbol and Label Recognition

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Important Safety Information

Microwave Energy Exposure Prevention

Precautions to avoid harmful exposure to microwave energy during operation and servicing.

Servicing Safety Precautions

General Servicing Safety Guidelines

Essential safety rules including disconnecting power, avoiding high voltage, and interlock switch integrity.

Safety Procedures and Guidelines

Earthing and Grounding Installation

Instructions and warnings for proper appliance earthing to prevent electrical shock.

Safe Wiring Practices and Routing

Guidelines for routing wires to prevent abrasion and ensure electrical safety during servicing.

General Product Information

Oven Unpacking, Placement, and Radio Interference

Covers initial unpacking, optimal oven placement, and managing radio frequency interference.

General Product Information

Power Supply Receptacle and Plug Specifications

Details the required power receptacle and plug types for the microwave ovens.

Microwave Oven Component Identification

Diagram and labels identifying key external components of the microwave oven.

Troubleshooting Procedures

Power Up Condition Analysis

Steps to diagnose issues when the oven does not power up correctly or displays an error code.

Troubleshooting Procedures

Standby Condition Analysis

Diagnosing problems when the oven is in standby mode, checking lights, motors, and antennas.

Troubleshooting Procedures

Cook Condition Analysis

Steps to troubleshoot issues related to heating, cooking functions, and component operation during use.

Component Testing Procedures

Testing Thermal Cutouts, Diodes, and Triacs

Procedures for measuring resistance and voltage of specific electronic components.

Testing Capacitors, Magnetrons, and Blowers

Instructions for testing key oven components like capacitors, magnetrons, and blower motors.

Component Testing Procedures

Testing Transformers, Interlock Switches, and Relays

Methods for testing transformers, interlock switch assemblies, and relays for proper function.

Testing Filters, Terminal Blocks, and Power Cords

Procedures for checking line filters, terminal blocks, and power cords for continuity and integrity.

Component Testing Procedures

Testing Touch Panels and Display Board

Instructions for verifying continuity and voltage on touch panels and the display board.

Component Testing Procedures

High Voltage (H.V.) Board Input;Output Testing

Testing voltage inputs and outputs for the H.V. board to diagnose system operation.

Component Testing Procedures

Relay Activation Tests for Magnetrons and Cavity Light

Performing tests on relays K8, K4, K6 to verify magnetron and cavity light operation.

Component Testing Procedures

Three Magnetron Model High Voltage System Components

Diagram and list of HV system components for three-magnetron models.

Component Testing Procedures

Two Magnetron Model High Voltage System Components

Diagram and list of HV system components for two-magnetron models.

Power Output Testing Procedure

Test Equipment and Step-by-Step Procedure

Details required equipment and the process for testing microwave cooking power output.

Minimum Temperature Rise Specifications

Table showing required temperature rise for satisfactory power output at 33 seconds.

Display Diagnostics and Error Codes

Interpreting Error Codes and Troubleshooting

Lists common error codes displayed by the oven and their corresponding corrective actions.

Door Interlock Switch Diagnostics

Troubleshooting steps for door interlock switch failures and door adjustment.

Service Test Mode Operations

Entering and Exiting the Service Test Mode

Instructions on how to access and exit the diagnostic service test mode.

High Voltage System Performance Tests

Tests to evaluate the performance of magnetrons, transformers, and related HV components.

Service Test Mode Operations

Additional Service Test Modes and Functions

Details on other service test modes, including fan, light, hours, and cycle counts.

Service Information and Magnetron Care

Proper Handling and Care of Magnetron Tubes

Guidelines for safely handling magnetron tubes to prevent damage and ensure longevity.

Identifying Magnetron Failure Modes

Categorization and description of common magnetron failure types.

Service Information and Microwave Leakage

Holaday Leakage Monitor Usage Instructions

Operating instructions for the Holaday instrument used to measure microwave radiation leakage.

Microwave Radiation Leakage Testing

Radiation Leakage Measurement Procedures

Detailed steps for measuring microwave leakage with specific equipment and settings.

Leakage Measurement and Service Records

Guidelines for recording leakage readings and maintaining service repair documentation.

Disassembly and Component Removal

Door Handle and Door Assembly Disassembly

Step-by-step guide to remove and replace the door handle and outer door assembly.

Inner Door Ring and Hinge Assembly Removal

Instructions for disassembling the inner door ring and removing the door hinges.

Disassembly and Component Removal

Outer Case, Back Panel, and Splatter Shield Removal

Procedures for removing the outer casing, back panel, and splatter shield.

Touch Panel and High Voltage Board Removal

Steps to remove the top and side touch panels and the main high voltage circuit board.

Disassembly and Component Removal

Interlock Switch, Display Module, and Magnetron Removal

Guides for removing the interlock switch assembly, display module, and magnetrons.

Disassembly and Component Removal

Thermal Cutouts, Triacs, Capacitors, and Transformer Removal

Instructions for removing various electronic components like TCOs, triacs, capacitors, and transformers.

Blower Motor and Fan Blade Removal

Steps to disassemble and remove the blower motor assembly and fan blade.

Disassembly and Component Removal

Antenna Assemblies and Oven Tray Removal

Procedures for removing the top/bottom antennas and the oven tray.

Disassembly and Component Removal

Fuse, Power Cord, and Light Socket Removal

Steps for removing the fuse, power cord, and light socket assembly.

Relay, Line Filter, and Oven Light Bulb Replacement

Instructions for removing relays, line filters, and replacing the oven light bulb.

Component Location Guide (Figure 1)

Main External Component Identification

Diagram identifying major external components like touch panels, antennas, display, and interlock assembly.

Component Location Guide (Figure 2)

Major Internal Component Identification

Diagram identifying internal components like magnetrons, splatter shield, filter, and flow dividers.

Component Location Guide (Figure 3)

Internal Electronic Component Identification

Diagram identifying internal electronic components like transformers, capacitors, H.V. board, and fan motor.

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