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KG 3000 Special
Amazone KG 3000 Special User Manual
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Operating Instructions
az
Soil tillage implements
Rotary
cultivator
KG Special
KG Super
Rotary cultivator
KX
Rotary
harrow
KE Special
KE Super
MG4321
BAH0063-6 04.16
Please read this operating manual before
initial operation.
Keep it in a safe place for future use!
en
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 User Information
9
Purpose of the Document
9
Locations in the Operating Manual
9
Diagrams
9
2 General Safety Instructions
10
Obligations and Liability
10
Representation of Safety Symbols
12
Organisational Measures
13
Safety and Protective Equipment
13
Informal Safety Measures
13
User Training
14
Safety Measures in Normal Operation
15
Danger from Residual Energy
15
Maintenance and Repair Work, Fault Elimination
15
Design Changes
16
Spare and Wear Parts and Aids
17
Cleaning and Disposal
17
User Workstation
17
Warning Symbols and Other Labels on the Implement
18
Positions of Warning Symbols and Other Labels
24
Dangers if the Safety Information Is Not Observed
25
Safety-Conscious Working
25
Safety Information for Users
26
General Safety Instructions and Accident Prevention Instructions
26
Mounted Implements
30
Hydraulic System
31
Electrical System
32
PTO Shaft Operation
32
Cleaning, Maintenance and Repair
34
3 Loading and Unloading
35
4 Product Description
36
Overview of Assembly Groups
36
Safety and Protective Equipment
37
Overview - Supply Lines between the Tractor and the Implement
38
Transportation Equipment
39
Intended Use
40
Danger Areas and Danger Points
41
Rating Plate and CE Mark
42
Noise Production Data
42
Technical Data
43
Cdw 3000-550/125 Kg
52
Carrying Arms for the Roller KG
53
Total Weight G
53
Roller KG
53
Carrying Arms
53
Distance D [M]
53
Necessary Tractor Equipment
55
Gearbox - Oils and Filling Capacities
56
Spur Gear Trough - Oils and Filling Quantities
56
Hydraulic Oil for the Implement Supply
57
5 Layout and Function
58
KE Rotary Harrows
59
KX Rotary Cultivator/Kg Rotary Cultivator
60
Threaded Cartridge
61
Attachment Category
62
Three-Point Hitch Extension (Option)
63
Three-Point Hitch Extension for KE Rotary Harrows
63
Three-Point Extension Cat. 2 for KX/KG Rotary Cultivators
64
Three-Point Extension Cat. 3 for KX/KG Rotary Cultivators
65
Tractor Wheel Mark Eradicator (Optional)
66
Rollers
67
Cage Roller SW
68
Tooth Packer Roller PW
68
Wedge Ring Roller KW
68
Cracker Disk Roller
69
Drive
70
Gearbox / Tractor PTO Shaft Speed / Tine Speed
71
WHG/KE Special Gearbox / WHG/KE Super Gearbox
72
Gearbox WHG/KX
74
WHG/KG Special / Super Gearbox
75
Oil Cooler (Optional)
75
Universal Joint Shafts
76
Electronic Drive Monitoring (Optional, KG Super Only)
78
Tool Tines
79
Tool Tine Minimum Length
81
Stone Release
81
Working Depth of the Soil Tillage Implement
82
Mechanical Adjustment of the Working Depth
82
Hydraulic Adjustment of the Working Depth (Optional)
82
Side Panel
83
Side Panel, Spring-Mounted
83
Side Panel, Swivelling
84
Soil Guiding Angle Bracket (Optional)
84
Levelling Board
85
Front Mounting Frame (Optional, KE Special / Super Only)
85
Combination Possibilities with AMAZONE Implements
86
Working with an AMAZONE Mounted Seed Drill
87
Coupling Parts (Optional)
87
Lifting Frame (Optional)
87
Lift Height Limiter (Optional)
89
Side Stabiliser for Lifting Frame 2.1 (Optional)
89
Shaft-Mounted Gearbox (Optional)
90
Track Markers (Optional)
91
Greendrill 200-E Catch Crop Seeding Unit (Optional)
92
6 Initial Operation
93
Checking the Suitability of the Tractor
94
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
95
Data Required for the Calculation (Attached Implement)
96
Of the Tractor to
97
Ensure Steering Capability
97
Calculation of the Actual Front Axle Load of the Tractor T
97
Calculation of the Actual Total Weight of the Combined Tractor and Implement
97
Tat
97
Tractor Tyre Load Capacity
97
H Tat
97
Table
98
Securing the Tractor/Implement against Unintentional Start-Up and Rolling
99
Attaching the Side Panels
100
Attaching the Protective Panels
100
Attachment of the Wheel Mark Eradicators
101
Attaching the Roller (Specialist Workshop)
101
Adjusting the Length of the Universal Joint Shaft to the Tractor (Specialist Workshop)
103
Fitting the Coupling Parts (Specialist Workshop)
104
Attaching the Lifting Frame (Specialised Workshop)
105
Attaching Lifting Frame 2.1 (Specialist Workshop))
106
Attaching Lifting Frame 3.1 (Specialist Workshop)
107
Fitting the Lift Height Limiter (Specialist Workshop)
108
Hydraulic Hose Lines
109
Coupling the Hydraulic Hose Lines
109
6.10.1.1 on Lifting Frame
110
6.10.1.2 on Soil Tillage Implement
110
Uncoupling the Hydraulic Hose Lines
111
7 Coupling and Uncoupling the Implement
112
Coupling the Implement to the Tractor
114
Uncoupling the Implement
116
Coupling the Mounted Seed Drill
117
Attaching the Seed Drill with the Coupling Parts
117
Attaching the Seed Drill to the Lifting Frame
119
Attaching the Front-Mounted Soil Tillage Implement
121
8 Settings
122
Setting the Working Depth of the Tool Tines
123
Mechanical Adjustment
123
Seed Drill in the Lifting Frame/Without Semi-Mounted Seed Drill
125
Hydraulic Adjustment (Optional)
125
Adjusting the Side Panel
125
Adjusting the Tractor Wheel Mark Eradicator (Optional)
126
Exceeding the Maximum Working Depth
127
Adjusting the Cutting Rail (Optional, Only with Cracker Disc Roller)
129
Adjusting the Levelling Board
130
Transport Locking Mechanism for Lifting Frame (All Types)
131
Adjusting the Track Marker
132
Adjusting the Lift Height Limiter
133
Deactivating the Lift Height Limiter
133
9 Transportation
134
Move the Implement in the Transport Position
136
Transporting with a Transport Vehicle
136
10 Use of the Implement
137
On the Field
140
Work Commencement
140
Moving the Tractor Wheel Mark Eradicator into Working Position
140
Moving the Track Marker into Working Position
141
During the Work
142
Turning at End of the Field
142
After Use
143
Moving the Tractor Wheel Mark Eradicator into Transport Position
143
Moving the Track Marker to Transport Position
144
11 Faults
145
Initial Use of the Tooth Packer Roller
145
Tool Tines Stopping When Work Is in Progress
145
Hall Sensor on the Gearbox
146
Shearing of the Track Marker Boom
146
12 Cleaning, Maintenance and Repair
147
Safety First
147
Cleaning the Implement
148
Adjustment Work
149
Repositioning the Bevel Wheels on the WHG/KE Special / Super (Specialised Workshop)
149
Repositioning/Replacing the Gear Wheels on the WHG/KX / WHG/KG Special / Super (Specialised Workshop)
150
12.3.2.1 Repositioning/Replacing the Gear Wheels on the WHG/KX
150
Repositioning/Replacing the Gear Wheels on the WHG/KG Special / Super (Specialised Workshop)
151
Replacing the Tool Tines (Specialist Workshop)
152
Adjusting the Cutting Rail of the Cracker Disk Roller (Specialist Workshop)
153
12.3.4.1 Increasing the Spring Force that Is Acting on the Cutting Rail
153
12.3.4.2 Readjusting Worn Blades
153
Checking/Adjusting the Wedge Ring Roller Scrapers
154
Checking/Adjusting the Tooth Packer Roller Scrapers
154
Changing the Coulters (Workshop Work)
155
Replacing the Tension Springs of the Overload Safety Device (Workshop Work)
155
Lubrication Specifications
156
Lubricants
156
Lubrication Points - Overview
157
Maintenance Schedule - Overview
159
WHG/KE Special Gearbox and WHG/KE Super Gearbox
161
Ventilation
161
Check the Oil Level
161
Changing Transmission Fluid (Specialist Workshop)
161
Gearbox WHG/KX
162
Ventilation
162
Check the Oil Level
162
Changing Transmission Fluid (Specialist Workshop)
162
WHG/KG Special Gearbox and WHG/KG Super Gearbox
163
12.10.1 Ventilation
163
12.10.2 Check the Oil Level
163
Changing Transmission Fluid (Specialist Workshop)
163
Spur Gear Trough
164
12.11.1 Ventilation
164
Checking the Oil Level (Only KG and KX Rotary Cultivatory)
164
Checking the Oil Level (Only KE Rotary Harrow)
164
Changing the Oil Filter in the Cooling Kit (Specialist Workshop)
165
Checking the Upper and Lower Link Pins
165
Checking/Cleaning/Lubricating the Ratchet Clutch (Specialist Workshop)
165
Hydraulic System
166
12.15.1 Identification of Hydraulic Hose Lines
167
12.15.2 Maintenance Intervals
167
12.15.3 Inspection Criteria for Hydraulic Hose Lines
167
12.15.4 Installing and Removing Hydraulic Hose Lines
168
Screw Tightening Torques
169
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Amazone KG 3000 Special Specifications
General
Brand
Amazone
Model
KG 3000 Special
Category
Farm Equipment
Language
English
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