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Amazone UX 5200 Special User Manual

Amazone UX 5200 Special
242 pages
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Operating Manual
az
UX 3200 Super
UX 4200 Super
UX 5200 Super
UX 6200 Super
Trailed field sprayer
MG3403
BAG0054.10
11.16
Print
ed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en

Table of Contents

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Amazone UX 5200 Special Specifications

General IconGeneral
BrandAmazone
ModelUX 5200 Special
CategoryPaint Sprayer
LanguageEnglish

Summary

2 General safety instructions

2.1 Obligations and liability

Details operator and user obligations regarding manual instructions, safety regulations, and warning symbols.

2.2 Representation of safety symbols

Explains the meaning and severity of safety symbols (DANGER, WARNING, CAUTION, IMPORTANT, NOTE).

2.4 Safety and protection equipment

Ensures safety and protection equipment is attached and functional before each startup.

2.6 User training

Specifies requirements for personnel operating or maintaining the machine, including training and supervision.

2.7 Safety measures in normal operation

Ensures machine operation only with fully functional safety equipment and daily checks for damage.

MD 076, MD 078, MD 082 Warning Symbols

Explains the meaning and severity of safety symbols (DANGER, WARNING, CAUTION, IMPORTANT, NOTE).

MD 084, MD 094, MD 095 Safety Warnings

Covers warnings regarding crushing risks, electrical hazards, and the importance of reading the manual.

MD 096, MD 099, MD 100, MD101 Safety Symbols

Explains symbols for hydraulic fluid danger, hazardous materials, anchorage points, and jacking points.

MD 102, MD 104, MD 108, MD 114 Safety Symbols

Covers warnings for unintentional intervention, swivel range risks, explosion risks, and lubrication points.

MD 118, MD 153, MD 159, MD 172, MD 173 Safety Symbols

Details symbols for drive speed, oil filter, hand wash tank use, ladder transport, and spray tank vapour risks.

MD 174, MD 192, MD 199, MD 209 Safety Symbols

Covers warnings for unintended movement, high-pressure fluid escape, hydraulic system pressure, and transportation dangers.

MD 224, MD 225, MD 226 Safety Symbols

Details warnings for hazardous material contact, drawbar swivel range risks, and standing under suspended loads.

2.14 Potential risks from not observing the safety instructions

Details risks of non-compliance: danger to people, environment, machine, and voiding warranty.

2.16 Safety information for users

Comply with national safety regulations, heed warning symbols, check immediate area, and drive with full control.

Coupling and uncoupling the machine

Instructions for safe coupling/uncoupling, including tractor suitability, linkage compatibility, and securing against rolling.

Use of the machine

Ensures understanding of equipment, no loose clothing, safety equipment attached, and compliance with load limits.

Machine transportation

Covers road traffic regulations, pre-operation checks, weight compliance, turning precautions, and securing movable parts.

2.16.2 Hydraulic system

Details safety precautions for the high-pressure hydraulic system, including hose connection, depressurization, and maintenance.

2.16.3 Electrical system

Safety guidelines for electrical work: disconnecting battery, using correct fuses, battery connection, and avoiding explosion risks.

2.16.4 Universal joint shaft operation

Safety instructions for PTO shaft use: proper guards, undamaged parts, correct installation, and stopping procedures.

2.16.6 Brake system

Emphasizes specialist workshop for adjustment, regular checks, and safety measures during work on the brake system.

2.16.8 Field sprayer operation

Recommendations for crop protection agent handling, plant protection law, opening pressurized lines, and using replacement hoses.

2.16.9 Cleaning, maintenance and repairs

Safety rules for cleaning, maintenance, and repairs, including tank access, work conditions, and spare parts.

3 Loading and unloading

Loading and unloading with a tractor

Warning about tractor suitability and brake system connection, proper coupling, and power requirements.

4 Product description

4.2 Safety and protection equipment

Details transport locking mechanisms for booms, handrails on the maintenance platform, and PTO shaft guards.

4.9 Danger areas and danger points

Identifies areas around the machine where people can be caught by movements or thrown objects.

5 Construction and function of the basic machine

5.2 Control terminal

Describes the central control terminal and its various elements for setting operation modes.

5.3.1 Coupling the PTO shaft

Provides a step-by-step guide for safely coupling the PTO shaft, including clearance and securing precautions.

5.3.2 Uncoupling the PTO shaft

Details safe procedures for uncoupling the PTO shaft, including warnings about hot components and storage.

5.4.1 Coupling hydraulic hose lines

Step-by-step instructions for correctly coupling hydraulic hose lines, including fluid compatibility and pressure limits.

5.4.2 Disconnecting hydraulic hose lines

Procedure for disconnecting hydraulic hose lines, including protecting plugs and storing lines.

5.5 Air pressure brake system

Explains the dual-circuit pneumatic braking system, including the braking force regulator and release valve.

5.5.1 Automatic load-dependent braking force regulator (ALB)

Describes how braking force is regulated by tank fill level via a float and warns against changing adjustment measurements.

5.5.2 Coupling the brake system

Provides instructions for coupling dual-circuit and single-circuit pneumatic braking systems, emphasizing correct hose connection order.

5.5.3 Uncoupling the brake system

Details the procedure for uncoupling dual-circuit and single-circuit pneumatic braking systems, emphasizing order of hose removal.

5.6 Hydraulic service brake system

Explains the tractor requires hydraulic braking equipment and details coupling, uncoupling, and emergency brake procedures.

5.11 AutoTrail tracking control

Explains AutoTrail's function for precise tracking using drawbar angle and safety functions to prevent tipping.

5.11.1 AutoTrail steering drawbar

Details the use of the AutoTrail steering drawbar, including prohibitions on slopes and reversing, and tipping risks.

5.21 Pump equipment

Details pump components, suitability for agents, drive speeds, and pulsation damping.

5.22 Filter equipment

Emphasizes using all filters, regular cleaning, permissible filter/mesh size combinations, and mesh size effects.

5.29 Control terminal

Lists functions performed via the control terminal, including data input, sprayer control, boom operation, and monitoring.

6 Construction and function of the sprayer boom

Adjust spraying height

Provides instructions for adjusting spraying height, including safety warnings and using tractor controls/terminal.

Folding out and in

Details safety precautions for folding booms, including distances from overhead cables and personnel safety.

6.1.1 Unlocking and locking the transport safety catch

Provides instructions for unlocking and locking the transport safety catch on the Super-S boom for safe road transport.

6.1.2 Super-S boom, folding via the tractor control unit

Details Profi-folding and preselected folding of the Super-S boom using tractor control units and the control terminal.

Unlocking and locking the transport safety catch

Explains how to unlock and lock the transport safety catch on the Super-L boom using transport safety bows.

6.2.1 Super-L boom, folded using tractor control unit

Describes Profi-folding and preselected folding of the Super-L boom using tractor control units and the control terminal.

7 Commissioning

Before operating the machine for the first time

Ensures operator has read and understood the manual, complying with safety info for coupling, transport, and use.

7.1 Checking the suitability of the tractor

Warns about risks from improper tractor use and outlines requirements like permissible weight, axle loads, and brake tests.

7.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load capacities, as well as the minimum ballast

Explains how to calculate actual values for tractor weight, axle loads, and tyre capacities for suitability checks.

7.1.2 Requirements for tractor operation with attached machines

Ensures connection fittings and towing eyes match tractor capabilities and permissible drawbar load.

Machines without their own brake system

Warns about risks from inadequate tractor brake power and specifies tractor weight requirements and maximum speed.

7.2 Adjusting the length of the PTO shaft to the tractor

Details safe PTO shaft adjustment, including warnings about damaged parts, incorrect installation, and crushing risks.

7.3 Securing tractor / machine against accidental starting and rolling

Outlines critical safety steps for securing the tractor and machine against unintended movement during interventions.

7.5 Initial operation of service brake system

Recommends performing brake tests when empty and loaded, and coordinating tractor/sprayer brakes with a specialist.

8 Coupling and uncoupling the machine

8.1 Coupling the machine

Warns about risks from improper tractor use and outlines requirements for suitable tractors and connection fittings.

8.2 Uncoupling the machine

Details procedures for uncoupling the machine, including securing against rolling and decoupling PTO shaft and supply lines.

9 Transportation

10 Using the machine

10.1 Preparing for spraying operation

Ensures proper sprayer operation through calibration, correct filter use, thorough cleaning, and filling water tanks.

10.2 Preparing the spray liquid

Details safe handling of crop protection agents, avoiding contamination, and proper disposal of containers and residues.

10.2.3 Fill the spray liquid tank via the suction port and blend in the agent at the same time

Instructions for filling the tank via suction port, blending agent, and adjusting water supply and suction speed.

10.2.4 Adding the agent using ECO-Fill

Step-by-step guide for adding agent using ECO-Fill, including pump activation, coupling, and switch tap operations.

10.2.5 Filling the spray liquid tank via the filling connection and blending in the agent (option)

Instructions for filling via filling connection, blending agent, setting pump speed, agitator, and suction chest.

10.3 Spraying operation

Provides instructions and special advice for spraying operations, including calibration, spray rate adherence, and nozzle selection.

10.3.2 Drift reduction measures

Provides measures to reduce drift, including rescheduling, nozzle choice, spray pressure, boom height, speed, and distance requirements.

10.5 Cleaning the field sprayer

Provides general advice on cleaning the sprayer promptly, before applying different agents, and at the treatment site.

10.5.1 Cleaning the sprayer with the tank empty

Details the three-step cleaning process for the sprayer with an empty tank, including agitator and nozzle flushing.

11 Faults

12 Cleaning, maintenance and repair

12.3 Lubrication specifications

Provides guidelines for lubricating grease nipples, specifying intervals, cleaning points, and suitable lubricants.

12.4 Maintenance schedule – overview

Provides a schedule for maintenance tasks, specifying intervals, work required, and when specialist workshop involvement is needed.

12.6 Axle and brake

Recommends balancing tractor and sprayer brakes for optimal performance and wear, with general visual inspection criteria.

Inspection instructions for the dual circuit service brake system

Provides instructions for leak tightness checks, pressure checks in the air reservoir and brake cylinder, and visual inspection.

12.11 Hydraulic system

Provides safety warnings for working on the hydraulic system, emphasizing specialist work, depressurization, and leak searching.

12.11.3 Inspection criteria for hydraulic hose lines

Lists criteria for inspecting hydraulic hoses, including damage, brittleness, deformation, leaks, and installation requirements.

12.13 Pump

Covers pump maintenance, including checking oil level, changing oil, and cleaning the pump.

12.13.5 Checking and replacing the suction and pressure-side valves

Provides instructions for checking and replacing valves on the suction and pressure sides of the pump, including tightening torques.

12.13.6 Checking and replacing the piston diaphragm

Details checking and replacing piston diaphragms annually, emphasizing correct installation positions and replacing all if one is damaged.

12.15 Field sprayer calibration

Explains the need for field sprayer calibration before season, after nozzle changes, or if spray rates deviate.

13 Spray table

13.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm

Explains how to use spray tables, including converting rates for AUS/NP solutions and selecting nozzle types/sizes.

Selecting the nozzle type

Guide on selecting nozzle type, size, spray pressure, and individual nozzle output using spray tables and example calculations.

Determining the nozzle type, nozzle size, spray pressure and individual nozzle output

Step-by-step process for determining nozzle type, size, spray pressure, and output using spray tables and calculations.

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