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Amazone UX 6200 Super User Manual

Amazone UX 6200 Super
242 pages
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Operating Manual
az
UX 3200 Super
UX 4200 Super
UX 5200 Super
UX 6200 Super
Trailed field sprayer
MG3403
BAG0054.10
11.16
Print
ed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en

Table of Contents

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Amazone UX 6200 Super Specifications

General IconGeneral
BrandAmazone
ModelUX 6200 Super
CategoryPaint Sprayer
LanguageEnglish

Summary

General Safety Instructions

Representation of Safety Symbols

User Training and Operational Safety

User Training Requirements

Specifies requirements for personnel operating and maintaining the machine.

Warning Symbols and Machine Labels

Location of Warning Symbols and Labels

Consequences of Non-Compliance and Safety Practices

Risks of Non-Compliance with Safety Instructions

Outlines dangers to people, environment, and warranty from ignoring safety information.

User Safety and Accident Prevention

Safety Information for Users

Provides warnings and general safety/accident prevention information for users.

General Safety and Accident Prevention

Covers compliance with national regulations and checks before operation.

Machine Transportation Safety

Hydraulic System Safety Precautions

Electrical System Safety Precautions

PTO Shaft Operation and Safety

Coupled Machines and Brake System Safety

Safety for Coupled Machines

Lists requirements for permitted combinations and tractor capabilities.

Brake System Safety Precautions

Details safety procedures for adjustment and repair of the brake system.

Pneumatic Braking and Tyre Safety

Pneumatic Braking System Safety

Outlines safety measures for the pneumatic braking system.

Tyre Safety and Handling

Covers safe practices for tyre repair, pressure checks, and fitting.

Field Sprayer Operation Safety

Safety During Cleaning, Maintenance, and Repairs

Loading and Unloading

Safety and Protection Equipment

Intended Use and Slope Restrictions

Inspections and Crop Protection Agent Compatibility

Device Inspection Requirements

Outlines the need for regular inspections by certified workshops.

Identifying Danger Areas and Points

Maximum Permissible Application Rate

Detailed Technical Data Sheet

Permissible Total Weight and Tyre Load Capacities

Permitted Axle Loads

Wheel Load Capacity

Required Tractor Equipment

Construction and Function of the Basic Machine

Machine Functionality Overview

Details how the machine operates, covering liquid flow and system functions.

Control Terminal Operation

PTO Shaft Guarding and Coupling Safety

Procedure for Coupling the PTO Shaft

Procedure for Uncoupling the PTO Shaft

Hydraulic Hose Line Procedures

Coupling Hydraulic Hose Lines

Provides step-by-step instructions for correctly connecting hydraulic hose lines.

Disconnecting Hydraulic Hose Lines

Provides step-by-step instructions for safely disconnecting hydraulic hose lines.

Air Pressure Brake System Overview

Automatic Load-Dependent Braking (ALB)

Coupling the Pneumatic Brake System

Uncoupling the Pneumatic Brake System

Hydraulic Service Brake and Emergency Brake

Hydraulic Service Brake System

Explains the requirements for the tractor and the process of coupling/uncoupling the hydraulic brake.

Emergency Brake Functionality

Describes how the emergency brake functions when the machine is released from the tractor.

Parking Brake Operation and Adjustment

AutoTrail Safety Functions for Tipping Prevention

Level Indication and Agitator Functions

Agitator Functions and Adjustment

Describes the main and additional agitators, their function, and adjustment.

Pump Equipment Specifications

Filter Equipment and Functionality

Filter Equipment Overview

Emphasizes using all filters, cleaning them, and paying attention to mesh size combinations.

Pressure and Nozzle Filtration

Self-Cleaning Pressure Filter

Explains how the pressure filter prevents nozzle blockage and its filter inserts.

Control Terminal and AMASPRAY+ Functions

Control Terminal Functions

Lists operations performed via the control terminal, including data input and sprayer control.

Construction and Function of the Sprayer Boom

Adjusting Spraying Height

Provides safety warnings and steps for adjusting the sprayer boom height.

Sprayer Boom Folding Operations

Transport Safety Catch for Super-S Boom

Super-S Boom Folding via Tractor Control

Transport Safety Catch for Super-L Boom

Super-L Boom Folding via Tractor Control

Boom Alignment and Distance Control

Hydraulic Tilt Adjustment

Describes how to adjust boom tilt for ground or target surface alignment.

Commissioning the Machine

Checking Tractor Suitability for Machine Attachment

Calculating Tractor-Machine Balance Values

Calculating Tractor-Machine Balance Values

Lists data required for calculating tractor weight distribution and ballast needs.

Calculation Verification and Safety Warnings

Tractor Operation and Connection Compatibility

Tractor Operation Requirements with Attached Machines

Outlines requirements for operating with attached machines and permitted connection combinations.

Safety for Machines Without Own Brake System

Adjusting PTO Shaft Length to Tractor

PTO Shaft Length Adjustment Procedure

Securing Tractor/Machine Against Accidental Movement

Wheel Fitting, Brake Testing, and Hydraulic Adjustment

System Setting Screw Adjustment

Hydraulic System Configuration Diagrams

Adjusting Axle Track Width (Workshop Task)

Coupling and Uncoupling the Machine

Coupling the Machine

Details safety warnings and procedures for coupling the machine to the tractor.

Detailed Machine Coupling Procedure

Uncoupling the Machine Procedure

Transportation Safety Guidelines

Pre-Operation Checks for Transportation

Lists checks for supply lines, lighting, brakes, and parking brake before transport.

Hazards During Machine Intervention

Warns about risks from unintended movements during interventions and securing foldable machines.

Tipping and Stability Hazards During Transport

Addresses risks of tipping and stability issues due to improper tractor control or overloading.

Falling and Stability Risks During Transport

Using the Machine

Important Safety Information Reference

Directs users to specific sections on warning symbols and user safety information.

Tractor Control and Load Limit Warnings

Warns about risks from improper tractor use, stability, and exceeding load limits.

Hazards from Unsecured Parts and Start-up

Addresses risks of crushing from unsecured parts and unintentional start-up.

PTO Shaft Safety and Crop Protection Agent Handling

PTO Shaft Safety and Foreign Object Hazards

Emphasizes PTO shaft guarding and safety clearances to prevent entanglement.

Personal Protective Equipment (PPE) for Crop Protection Agents

Details required PPE like gloves, overalls, and masks when handling crop protection agents.

Preparing for Spraying Operation

Preparing the Spray Liquid Safely

Filling Tank Safety and Liquid Properties

Procedure for Filling and Blending Agent

Calculating Filling and Refill Quantities

Filling Table for Remaining Spray Area

Spraying Operation Procedures

Applying the Spray Liquid Safely

Example: Spray Application Procedure

Drift Reduction and Spray Dilution

Drift Reduction Measures

Lists measures to reduce spray drift, such as adjusting speed and nozzle choice.

Diluting and Spraying Excess Residues

Field Sprayer Cleaning Procedures

Cleaning the Sprayer with an Empty Tank

Draining and Disposing of Final Residues

Cleaning Sprayer During Work Interruption

Troubleshooting Faults

No Suction from Pump

Identifies causes for lack of pump suction and provides remedies.

Pump Lacks Power

Lists causes for the pump not having power and provides remedies.

Cleaning, Maintenance, and Repair

General Safety for Maintenance and Repair

Details critical safety warnings regarding crushing, cutting, and component security during maintenance.

Proper Maintenance and Prohibited Actions

General Cleaning Procedures

Winter Storage and Long-Term Out-of-Operation Procedures

Draining Components for Winter Storage

Steps Before Restarting After Storage

Lubrication Specifications and Lubricants

Lubrication Point Overview and Intervals

Specific Lubrication Points and Brake Shaft Details

Maintenance Schedule Overview

Scheduled Maintenance Tasks (3 Months / 1000 Hours)

Drawbar Maintenance and Safety

Drawbar Maintenance and Safety

Details drawbar maintenance, safety warnings, and wear considerations for yoke and hitch drawbars.

Axle and Brake System Maintenance

Brake and Bearing Checks

Brake and Linkage Adjustments

Brake System Adjustment

Describes the process for checking and readjusting brakes for optimal performance.

Automatic Linkage Check and Air Reservoir Maintenance

Dual Circuit Service Brake System Inspection

Brake System Adjustments

ALB Brake Pressure Adjustment

Explains how to adjust brake pressure on the ALB via eye bolts for different container volumes.

Parking Brake Adjustment

Covers adjusting the parking brake, including cable slackness and checking braking effect.

Tyre and Wheel Assembly and Checks

Tyre and Wheel Assembly and Checks

Details required torque for wheel nuts, tyre pressure checks, and using specified tyres.

Tyre Fitting and Suspension Checks

Hydraulic System Safety and Maintenance

Hydraulic Hose Line Management

Hydraulic Hose Line Maintenance Intervals

Specifies intervals for checking hydraulic system tightness and hose line condition.

Inspection Criteria for Hydraulic Hose Lines

Lists criteria for replacing hydraulic hoses based on damage, brittleness, or deformation.

Installation and Removal of Hydraulic Hose Lines

Filter and Solenoid Valve Maintenance

Fluid Filter Maintenance

Describes the oil filter for Profi-folding and hydraulic pump drive, including replacement indicators.

Hydraulic Plug Filter and Pressure Reservoir Checks

Hydraulic Plug Filter Maintenance

Explains how to clean or exchange the filter in the hydraulic plug when functions run slower.

Adjusting Hydraulic Throttle Valve Speeds

Profi-Folding Throttle Adjustments

Profi-Folding I Throttle Adjustments

Details throttle settings for Profi-folding I functions like boom folding and tilt adjustment.

Profi-Folding II Throttle Adjustments

Details throttle settings for Profi-folding II functions like boom raising/lowering and tilt adjustment.

Adjustments on the Folded-Out Sprayer Boom

Pump Maintenance

Pump Oil Level Check

Details how to check the pump's oil level and potential causes of foam or cloudy oil.

Checking and Replacing Pump Valves

Piston Diaphragm Check and Replacement

Piston Diaphragm Replacement Procedure

Field Sprayer Calibration Procedure

Nozzle Maintenance and Checks

Fitting Nozzles Correctly

Provides step-by-step instructions for fitting nozzles, including filters and bayonet nuts.

Field Sprayer Spray Test Instructions

Screw Tightening Torque Specifications

Spray Table for Nozzle Selection

Spray Rates for Flat-Fan, Anti-Drift, Injector, Air Mix Nozzles

Provides spray rates for various nozzles at different speeds and pressures.

Selecting the Nozzle Type and Size

Example: Determining Nozzle Output

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