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Amazone ZG-B 5500 Special User Manual

Amazone ZG-B 5500 Special
176 pages
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Operating Manual
az
ZG-B 5500 Special / Super / Drive
ZG-B 8200 Special / Super / Drive
Trailed spreader
MG5160
BAG0003.18
01.19
Printed in Germany
Please read this operating
manual before first commi
s-
sioning.
Keep it in a safe place for
fu
ture use.
en

Table of Contents

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Amazone ZG-B 5500 Special Specifications

General IconGeneral
BrandAmazone
ModelZG-B 5500 Special
CategorySpreader
LanguageEnglish

Summary

Reading the Instruction

Identification Data

Manufacturer's Address

Manufacturer's contact and location information.

Spare Part Orders

Information on how to order spare parts and where to find lists.

Formalities of the Operating Manual

Details about document number, compilation date, and copyright.

Foreword

User Information

Purpose of the Document

Explains the manual's purpose and its importance.

Locations in the Operating Manual

Clarifies how directions are given within the manual.

Diagrams Used

Explains conventions used in diagrams and lists.

General Safety Instructions

Obligations and Liability

Outlines operator and user obligations and liability concerning safety.

Risks in Handling the Machine

Lists potential risks and restrictions encountered during machine operation.

Guarantee and Liability

Excludes liability for damages traced back to specific causes like improper use.

Representation of Safety Symbols

Explains the meaning and severity levels of different safety symbols.

Organisational Measures

Details necessary personal protective equipment and manual accessibility.

Safety and Protection Equipment

Emphasizes checking safety equipment's attachment and functionality before operation.

Informal Safety Measures

Stresses compliance with general regulations and road traffic laws.

Operator Training

Defines requirements for personnel operating and maintaining the machine.

Safety Measures in Normal Operation

Covers daily checks and functional verification of safety equipment during operation.

Danger from Residual Energy

Warns about residual mechanical, hydraulic, pneumatic, and electrical energy.

Maintenance and Repair Work, Fault Elimination

Guides on performing maintenance, securing media, and checking safety devices.

Design Changes

Prohibits unauthorized modifications and specifies approval requirements.

Spare and Wear Parts and Auxiliary Materials

Mandates the use of genuine AMAZONE parts for type approval and liability.

Cleaning and Disposal

Advises on careful handling and disposal of materials, especially lubricants and solvents.

Operator Workstation

Specifies that the machine is operated by one person in the tractor's seat.

Warning Symbols and Other Labels on the Machine

Explains the importance of clean and legible warning symbols on the machine.

Positions of Warning Symbols and Other Labels

Illustrates the placement of various warning symbols on the machine.

Dangers if the Safety Information is Not Observed

Lists consequences of ignoring safety information, including warranty loss.

Safety-Conscious Working

Stresses adherence to national safety regulations and warning symbols.

Safety Information for the Operator

Provides warnings and safety advice for the tractor operator.

General Safety and Accident Prevention Information

Covers general safety, warning symbols, and pre-operation checks.

Hydraulic System

Details safety precautions for working with the hydraulic system due to high pressure.

Electrical System

Outlines safety measures when working with the machine's electrical system.

Coupled Machines

Advises on permitted combinations and drawbar load limits.

Brake System

Covers safety for pneumatic and hydraulic brake systems, including specialist work.

Tyres

Details safety for tyre repair, pressure checks, and secure parking.

Fertiliser Spreader Operation

Warns about danger from flying particles and safe filling procedures.

Universal Joint Shaft Operation

Emphasizes using guards, checking PTO speed, and safety during installation/removal.

Cleaning, Maintenance and Repairs

Specifies safety for performing cleaning, maintenance, and repair work.

Loading

Loading and Unloading with a Tractor

Details warnings and instructions for loading/unloading using a tractor.

Loading Using a Lifting Crane

Explains safe lifting procedures using a crane and attachment points.

Product Description

Overview of Subassemblies

Presents a labeled diagram showing the main components of the machine.

Safety and Protection Equipment

Identifies and illustrates various safety guards and protective features on the machine.

Supply Lines Between the Tractor and the Machine

Shows and identifies the various hydraulic, electric, and brake lines.

Transportation Equipment

Details the lighting and reflector components for transportation.

Intended Use

Describes the machine's design purpose and forbidden uses, including on sloping terrain.

Danger Areas

Defines the machine's danger zones and specific danger points.

Rating Plate and CE Mark

Explains the information found on the EU and machine rating plates and CE marking.

Technical Data

Lists specifications like hopper size, dimensions, tyre options, and drive types.

Payload

Explains payload calculation, axle/drawbar loads, and the role of tyre load capacity.

Necessary Tractor Equipment

Specifies required tractor power, electrical, hydraulic, and brake connections.

Noise Production Data

States the measured noise level at the operator's ear.

Structure and Function

Overview of Subassemblies

Provides a diagram with numbered components and their names.

Air-Pressure Brake System

Explains the components and function of the air-pressure brake system.

Coupling the Brake System

Details the procedure for correctly coupling pneumatic brake systems.

Uncoupling the Brake System

Outlines the correct procedure for uncoupling pneumatic brake systems.

Hydraulic Service Brake System

Explains the tractor's requirement for hydraulic braking equipment.

Coupling the Hydraulic Service Brake System

Describes the process of connecting clean hydraulic couplings.

Uncoupling the Hydraulic Service Brake System

Details how to disconnect hydraulic service brake system couplings.

Emergency Brake

Explains how the emergency brake functions when the machine is released from the tractor.

Parking Brake

Explains the function and operation of the parking brake.

Overrun Brake with Automatic Reversing

Describes the function of the overrun brake and its pulling cable.

Wheel Chocks

Explains the use and parking position of the foldable wheel chocks.

Safety Chain for Implements without Brake System

Specifies the requirement for safety chains on implements without brakes.

Immobiliser for Towing Device

Mentions a lockable device to prevent unauthorized use.

Drawbars

Describes the types of drawbars and height adjustability.

Hydraulic Connections

Explains the use of colored markings and tractor control units for hydraulic functions.

Coupling the Hydraulic Hose Lines

Details the procedure for connecting hydraulic hose lines, emphasizing cleanliness.

Decoupling the Hydraulic Hose Lines

Outlines the steps for safely disconnecting hydraulic hose lines.

Hyclick Electro-Hydraulic Preselection

Introduces the Hyclick system for operating hydraulic functions.

PTO Shaft

Explains the PTO shaft's function and provides critical safety warnings.

Coupling the PTO Shaft

Provides step-by-step instructions for safely coupling the PTO shaft.

Uncoupling the PTO Shaft

Details the procedure for safely uncoupling the PTO shaft.

Main Shutter Slide

Explains how to adjust the quantity of spread material using the main shutter slide.

Double Shutter

Describes the operation and commissioning/decommissioning of the double shutter.

Fertiliser Chain Rake (Option)

Explains the use of the chain rake for spreading lime and bone meal.

Chain Rake, Removable

Details the assembly and removal procedure for a removable chain rake.

Chain Rake on the Double Shutter

Explains how to put a chain rake mounted on a double shutter into operation.

Spreading Granular Fertiliser with Spreading Discs OM

Explains how to spread granular fertilizer using OM discs and funnel chute.

Spreading Lime with Lime Spreading Discs

Details spreading lime using lime spreading discs and the deflector guide.

Spreading Granulated Fertiliser with Lime Spreading Discs

Describes spreading granulated fertilizer using lime discs and the roof chute.

Spreading of Bone Meal with Bone Meal Spreading Discs

Explains spreading bone meal and safety warnings for colliding vanes.

Spreading Disc Holder

Mentions a holder for carrying extra spreading discs.

Boundary and Side Spreading with the Boundary Spreading Limiter

Explains how to use the Limiter for boundary and side spreading.

Conveyor Belt

Describes the conveyor belt's function and drive types.

Belt Conveyor Driven Hydraulically

Details belt conveyor drive systems for ZG-B Special/Super and ZG-B Drive.

Ground Wheel Drives of Conveyor Belt

Explains the ground wheel drive system for ZG-B Super and its tensioning.

Foldable Ladder

Describes the foldable ladder and safety warning for transport.

Stand

Details how to raise and lower the machine's stand, including gear options.

Charging Sieves

Explains how to insert or remove sieve screens for different fertilizer types.

Swivelable Hopper Cover (Optional)

Describes the optional swivelable hopper cover and its operation.

Camera System

Provides a safety warning regarding the use of the camera system for maneuvering.

Setting Chart

Recommends using the fertilizer database and explains its purpose for settings.

ZG-B Drive

Details the ZG-B Drive system components and operation.

AMATRON 3 In-Cab Terminal

Explains the function of the AMATRON 3 terminal for controlling the ZG-B Drive.

Control Block and Machine Computer

Describes the hydraulic control block and machine computer, including the oil filter.

TrailTron Tracking Control

Explains how TrailTron ensures precise tracking by monitoring drawbar position.

Weighing Technology with Weighing Terminal

Details the weighing system for tank volume and application rate monitoring.

Tare the Weighing Equipment

Describes the procedure for emptying and taring the weighing equipment.

Menu Layout

Provides a diagram of the weighing terminal's menu structure and key functions.

AMALOG+ as Hectare Counter for ZG-B Super

Introduces the AMALOG+ system for hectare counting and its components.

Product Description

Describes the AMALOG+ computer, connection, and data storage.

Work Display Starting Work

Explains how to set the worked area to zero and view work data.

Installing the Terminal

Details the steps for connecting and installing the AMALOG+ terminal.

Settings

Guides on selecting hectare counter mode and entering working width.

Calibration Value

Explains the need for a calibration value and how to enter it manually.

EasyCheck

Describes EasyCheck as a digital test rig for checking lateral distribution.

Mobile Test Rig

Explains the mobile test rig for checking lateral distribution and its evaluation methods.

Commissioning

Checking the Suitability of the Tractor

Emphasizes checking tractor suitability and performing a brake test.

Calculating Actual Values for Weight, Axle Loads, and Ballast

Details how to calculate weight distribution and minimum ballast requirements.

Data Required for Calculation

Lists parameters needed for calculating tractor weight and load capacities.

Minimum Ballast Calculation

Provides the formula for calculating minimum front ballast for steering.

Actual Front Axle Load Calculation

Gives the formula for calculating the actual front axle load.

Actual Total Weight Calculation

Provides the formula for calculating the combined tractor and machine total weight.

Actual Rear Axle Load Calculation

Gives the formula for calculating the actual rear axle load.

Tyre Load Capacity

Instructs on entering the approved load capacity for tyres.

Calculation Values Table

Presents a table for comparing calculated values with approved tractor specifications.

Requirements for Tractor Operation with Attached Machines

Lists requirements for tractor operation with attached equipment, focusing on load limits.

Combination Options of Coupling Devices

Shows permitted combinations of tractor and implement coupling devices.

Compare Permissible DC Value with Actual DC Value

Explains how to compare calculated DC values with permissible limits for safety.

Machines Without Their Own Brake System

Specifies requirements for machines without brakes, including tractor weight and speed limits.

Adjusting PTO Shaft Length to Tractor

Warns about PTO shaft adjustment and recommends specialist checks for proper length.

Securing Tractor/Machine Against Unintentional Start-up and Rolling

Details critical steps to prevent unintentional movement during maintenance.

Fitting Wheels

Provides instructions for assembling and fitting wheels, including torque specifications.

Initial Operation of Service Brake System

Recommends performing brake tests when empty and loaded.

Adjusting the Height of the Machine Drawbar

Explains how to adjust the drawbar height using spacer discs.

Adjusting Hydraulic System with System Setting Screw

Guides on adjusting the hydraulic system using the setting screw, warning about oil temperature.

TrailTron Position Encoder

Explains how to fit the holder and position encoder for TrailTron system.

Coupling and Uncoupling the Machine

Coupling the Machine

Provides warnings and guidance for safely coupling the machine to the tractor.

Uncoupling the Machine

Details safety precautions and steps for uncoupling the machine from the tractor.

Manoeuvring the Uncoupled Machine

Explains how to manoeuvre the machine with the service brake released and braking requirements.

Adjustments

Setting the Spread Rate

Explains how to set the spread rate via floor belt speed or spreading table.

Quantity Factor from Setting Chart

Guides on using the setting chart to find fertilizer trade names, bulk density, and shutter positions.

Determining Setting Value Using Sliding Ruler

Explains how to use a sliding ruler to determine shutter position based on fertilizer properties.

Setting Spread Rate via Main Shutter Slide

Details how to set the spread rate by adjusting the main shutter slide position.

Setting the Belt Speed

Explains how to set belt speed on the shift gearbox for ZG-B Special/Super.

Spread Rate Control Mineral Fertiliser Calibration

Covers checking and calibrating spread rate control for mineral fertilizer.

Arrangement for Spread Rate Check

Details the setup for performing a spread rate check using calibration devices.

Spread Rate Check by Driving Test Distance

Explains how to check spread rate by driving a test distance and using conversion tables.

Stationary Spread Rate Check

Describes how to perform a spread rate check while the machine is stationary.

Setting the Spreading Discs OM

Explains how to set the working width by selecting appropriate spreading disc pairs.

Setting the Working Width

Details how working width is adjusted via spreading disc pairs and fertilizer properties.

Adjusting the Spreading Vane Positions

Guides on adjusting spreading vane positions based on working width and fertilizer type.

Checking Working Width and Lateral Distribution

Covers checking and optimizing working width and lateral distribution using test rigs.

Late Top Dressing

Explains how to perform late top dressing by swiveling spreading disc blades.

Setting the Funnel Chute

Details how to adjust the funnel chute for different spread rates.

Boundary, Ditch and Side Spreading

Explains procedures for boundary, ditch, and side spreading according to fertilizer ordinances.

Boundary and Side Spreading Using Limiter

Explains setting the Limiter based on boundary distance, fertilizer type, and field conditions.

Transportation

Use of the Machine

Checking Outlet-Openings of Guide Chute

Details checking and cleaning guide chute outlet openings for proper spread pattern.

Filling the Machine

Provides warnings for filling and instructions for removing residues.

Emptying the Machine While Stationary

Explains how to empty the machine while stationary, including safety precautions.

Spreading Operation

Details spreading operation with OM discs, including vane wear and safety warnings.

Recommendation for Working in Headlands

Provides guidance for accurate spreading on field boundaries and edges.

Faults

Fertiliser Lateral Distribution Issues

Addresses non-uniform fertilizer distribution due to disc/vane issues or fertilizer properties.

Incorrect Spreader Unit Measurements

Deals with incorrect measurements in the spreader unit requiring checks.

Excessive Fertiliser in Tractor Track

Describes issues with too much fertilizer in the tractor track due to speed or worn parts.

Excessive Fertiliser in Overlap Area

Addresses too much fertilizer in the overlap area due to excessive spreading disc speed.

Conveyor Belt Issues

Covers problems like floor belt not conveying, slipping, or being parallel.

PTO Shaft and Towing Eye Collision

Addresses potential collision between PTO shaft and towing eye due to tractor geometry.

Hopper Cover Operation Problems

Deals with the swivelable hopper cover not opening or opening too fast.

Hydraulic System Faults

Covers issues like no hydraulic functions, high fluid temperature, and overheating.

AMATRON 3 Functionality Issues

Addresses power supply issues causing the AMATRON 3 to show no function.

Cleaning, Maintenance and Repairs

Cleaning

Provides general cleaning guidelines and specific instructions for using pressure washers.

Lubrication Point Overview

Shows lubrication points and specifies types of lubricants to use.

Brake System Lubrication and Adjustment

Details lubrication of brake shaft bearings and adjustment of linkage systems.

Wheel Hub Bearing Maintenance

Explains the process of renewing wheel hub bearing grease and checking for wear.

Brake System Adjustments and Checks

Covers brake pad checks, linkage adjuster adjustment, and slack adjuster function.

PTO Shaft Greasing

Explains the need for greasing PTO shaft guard tubes in winter.

Maintenance Schedule – Overview

Provides a schedule for maintenance tasks based on operating hours.

Exchanging the Spreading Discs

Details the procedure for removing and installing spreading discs, including safety warnings.

Replacing the Spreading Vanes and Swivel Vanes

Explains the importance of spreading vanes and the need for replacement when worn.

Replacing the Spreading Vanes

Guides on replacing spreading vanes, emphasizing nut replacement and correct installation.

Replacing the Swivel Vanes OM

Details replacing swivel vanes, stressing the use of new nuts and assembly paste.

Belt Conveyor with Automatic Belt Control

Explains the function of automatic belt control and how to tension the conveyor belt.

Check the Coupling Device

Outlines checks for damage, wear, and tightening of fastening bolts for coupling devices.

Axle and Brake

Covers recommendations for brake balancing and general visual inspection of the brake system.

Brake Drum and Wheel Bearing Checks

Details checking brake drums for dirt and wheel hub bearing play.

Adjusting Wheel Bearing Play

Explains the steps to adjust wheel bearing play if detected.

Brake System Adjustments and Checks

Covers brake pad checks, linkage adjuster adjustment, and slack adjuster function.

Expanding Lever Brake Adjustment

Details the procedure for adjusting the S3008 RAZG expanding lever brake.

Air Reservoir Draining and Line Filter Maintenance

Explains daily draining of the air reservoir and changing line filter inserts.

Inspection Instructions for Dual Circuit Service Brake System

Provides detailed inspection steps for the dual circuit service brake system.

Parking Brake

Covers readjusting parking brake cables and checking braking effect.

Tyres / Wheels

Details required torque for wheel nuts, tyre pressure, and general checks.

Tyre Pressures

Explains how to inflate tyres to the nominal pressure.

Fitting Tyres

Provides instructions for fitting tyres, including rim seating and valve caps.

Hydraulic System

Warns about infection risks from high-pressure hydraulic fluid and first-aid measures.

Labelling Hydraulic Hose Lines

Explains the information provided on assembly labels for hydraulic hoses.

Maintenance Intervals

Outlines maintenance intervals for hydraulic systems and hose line checks.

Inspection Criteria for Hydraulic Hose Lines

Lists criteria for inspecting hydraulic hose lines for damage and wear.

Installation and Removal of Hydraulic Hose Lines

Provides guidelines for installing and removing hydraulic hose lines, emphasizing cleanliness and proper routing.

Mounting Hose Fittings with O-rings and Sleeve Nuts

Details the correct procedure for mounting hose fittings with O-rings and sleeve nuts.

Hydraulic Fluid Filter

Explains how to check and replace the hydraulic fluid filter.

Cleaning the Solenoid Valves

Describes how to flush solenoid valves to remove impurities.

Gearbox

Lists fill levels for various gearbox components.

Electric Lighting System

Provides instructions for replacing defective light bulbs.

Screw Tightening Torques

Provides a table of screw tightening torques for various bolt sizes and grades.

Hydraulic Diagram

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