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American Standard YCY048G1H User Manual

American Standard YCY048G1H
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All phases of this installation must comply with the NATIONAL, STATE & LOCAL CODES. In the absence of local codes, the
installation must conform with National Electric Code -- ANSI/NFPA 70 or "LATEST REVISION."
© 2003 American Standard Inc. All rights reserved
YCY-IOM-1E
18-EB21D7-6
INSTALLATION
OPERATION
MAINTENANCE
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work.
Single Package Gas/Electric
14 SEER Convertible
2 - 5 Ton
Model:
YCY024G1L
YCY024G1M
YCY030G1L
YCY030G1M
YCY036G1M
YCY036G1H
YCY042G1M
YCY048G1H
YCY060G1M
BAYLIFT002A
LIFTING LUG KIT
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
WARNING:
Since The Trane Companyhas a policy of continuous product and product data improvement,
it reserves the right to change design and specification without notice.
11/12
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American Standard YCY048G1H Specifications

General IconGeneral
ModelYCY048G1H
Cooling Capacity48000 BTU/h
Tonnage4 ton
RefrigerantR-410A
Phase1
Compressor TypeScroll
TypeAir Conditioner
Voltage208/230V

Summary

Installation Operation Maintenance Overview

Model Identification and Series

Identifies the YCY-IOM-1E model series and its capabilities.

Critical Voltage Hazard Warning

Highlights the severe danger associated with high voltage electrical components.

General Installation Information

Pre-Installation Best Practices

Essential steps and precautions to follow before beginning unit installation.

Unit Inspection and Damage Check

Procedures for inspecting the unit upon arrival and reporting any damage.

Understanding Safety Warning Levels

Explains the meaning and severity of different safety warning symbols used.

Rooftop Installation Methods

Perimeter Curb Rooftop Installation

Details installation on a rooftop using full perimeter mounting curbs.

Baycurb030A Rooftop Mounting

Illustrates rooftop installation method using a specific baycurb accessory.

Dimensional Data Back View

Unit Outline and Dimensions (Back)

Provides detailed physical measurements and layout of the unit from the rear.

Model Specific Dimensions and Weight

Table listing specific measurements and weights for different unit models.

Dimensional Data Front View and Clearances

Unit Outline and Dimensions (Front)

Provides detailed physical measurements and layout of the unit from the front.

Required Unit Service Clearances

Specifies minimum space requirements around the unit for safe servicing.

Combustible Material Clearance Guidelines

Details safe distances to maintain between the unit and flammable surfaces.

Ductwork and Installation Space

Horizontal to Downflow Airflow Conversion

Instructions for modifying the unit's airflow from horizontal to downflow.

Unit Installation Clearance Requirements

Outlines necessary spatial clearances for proper unit installation and operation.

Roof Penetration Hole Sizing

Specifies recommended dimensions for roof openings for ductwork.

Unit Placement Recommendations

Horizontal Airflow Unit Placement

Recommendations for locating and installing units configured for horizontal airflow.

Downflow Unit Curb Mounting

Guidance on installing units with downflow airflow onto roof mounting curbs.

Location, Clearances, and Support

Continued Placement and Clearance Advice

Further recommendations and considerations for unit location and surrounding space.

Single Unit Installation Clearances

Minimum spatial requirements for the installation of individual units.

Roof Mounting Support Requirements

Guidelines for ensuring adequate structural support for rooftop installations.

Unit Rigging and Placement on Curb

Safe Unit Lifting and Rigging Practices

Essential safety precautions and procedures for lifting and moving the unit.

Setting the Unit onto the Mounting Curb

Step-by-step instructions for placing the unit correctly on its mounting curb.

Rooftop Unit Installation Details

Frame-Based Rooftop Installation

Illustrates the process of installing a unit on a rooftop using a supporting frame.

External Ductwork Insulation and Sealing

Procedures for insulating and weatherproofing ductwork located outside the structure.

Ground Level Installation and Drainage

Horizontal Unit Ground Level Setup

Instructions for positioning and installing the unit at ground level.

Condensate Drain Line Installation

Guidance on proper installation, pitching, and trapping of the condensate drain.

Ductwork Connection Guidelines

Downflow Duct Connection to Curb

Specific instructions for connecting ductwork to the roof curb in downflow setups.

Horizontal Duct Connection to Unit

Specific instructions for connecting ductwork to the unit in horizontal setups.

Fiberglass Insulation Hazard Notice

Important safety warning regarding potential hazards from fiberglass insulation.

Gas Piping Installation Procedures

Natural Gas Pipe Sizing Guide

Provides a table to determine correct pipe size for natural gas supply.

Gas Supply Pressure Requirements

Details on required gas supply pressure and necessary regulation for safe operation.

Gas Piping and Component Diagrams

Gas Line Connection and Testing

Steps for connecting the gas supply line and performing leak tests.

Burner and Gas Valve Assembly

Illustrative diagram of the unit's burner and gas valve components.

Flue and Inlet Hood Illustration

Diagram showing the flue assembly and the air inlet hood for combustion.

Gas Flow and Altitude Adjustments

Gas Meter Check and Flow Adjustment

Procedure for checking gas meter readings and adjusting gas flow rate.

High Altitude Gas System Adjustments

Modifications required for gas system components at higher elevations.

Filter and Electrical System Setup

Air Filter Installation and Types

Information on selecting, installing, and using air filters with the unit.

Electrical Wiring and Grounding Standards

Guidelines for safe and compliant electrical connections and grounding.

Electrical Wiring Schematics

YCY-G Field Wiring Diagram Overview

Schematic illustrating the unit's field wiring connections for various configurations.

Low Voltage Control Wiring (Class II)

Best practices for routing and connecting low-voltage control and thermostat wiring.

Unit Start-Up Procedures

Pre-Start Checklist and Safety Checks

A comprehensive list of checks to perform before powering up the unit.

Initiating Cooling Mode Operation

Step-by-step instructions for starting the unit in its cooling operational mode.

Initiating Gas Heating Mode Operation

Step-by-step instructions for starting the unit in its gas heating operational mode.

Start-Up Checks and Diagnostics

Manifold Gas Pressure Adjustment Guide

Procedure for measuring and adjusting the gas manifold pressure for optimal performance.

Ignition LED Diagnostic Codes

Explanation of LED flash patterns used for system diagnostics and troubleshooting.

Comprehensive Installation Final Check

A final checklist to ensure all installation steps have been completed correctly.

Sequence of Unit Operation

Heating Cycle Operational Steps

Detailed description of the unit's sequence of operations during heating.

Cooling Cycle Operational Steps

Detailed description of the unit's sequence of operations during cooling.

Indoor Fan Motor Speed Control

Information on adjusting the indoor fan motor speed using ICM fan control settings.

Troubleshooting System Faults

Refrigerant Circuit Fault Diagnosis

Troubleshooting guide for identifying and resolving issues within the refrigerant system.

Electrical System Fault Diagnosis

Troubleshooting guide for identifying and resolving issues within the electrical system.

Routine and Serviceman Maintenance

Owner Maintenance Tasks

Periodic maintenance activities that can be performed by the unit owner.

Serviceman Maintenance Schedule

Recommended annual maintenance checks to be performed by a qualified technician.

Flue System Cleaning Procedure

Step-by-step instructions for cleaning the unit's flue system.

Limited Warranty Residential Use

Residential Warranty Terms and Conditions

Details of the limited warranty coverage for residential applications.

Limited Warranty Commercial Use

Commercial Warranty Terms and Conditions

Details of the limited warranty coverage for commercial applications.

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