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Andco Eagle User Manual

Andco Eagle
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GE Oil & Gas
Andco Eagle Actuator
Installation Manual
This manual gives instructions for storing, installing,
operating and servicing the Model 3100 Eagle linear actuator.
Refer all questions not covered in this manual to:
GE Oil & Gas
16240 Port Northwest Drive
Houston, Texas 77041
Tel: 832-590-2306
Fax: 713-849-2879
Be sure to include the model and serial number
located on the nameplate of your Eagle actuator in all
communications and parts orders. The nameplate is
located on the gear housing cover.
Intent of Usage
The Andco Eagle Linear Actuator is a completely self-
contained electro-mechanical device. Its compact design
is equivalent in size to hydraulic or pneumatic cylinders.
Designed and fabricated for easy installation and
dependable long-life operation.
These actuators feature:
High-starting torque motor
with thermal overload protection
Non-rotating extension rod
Non-back driving acme screw
All metal gearing
1.0 Storage Requirements
1. Actuators should always be stored in a clean dry
environment, in a location where mechanical
damage to the actuator can’t accidentally occur.
2. All covers must remain in place and securely
fastened.
3. All pipe plugs must remain in place and be kept tight.
4. Actuators equipped with controllers can be
damaged by excessive moisture. Units so equipped
should be stored in a controlled environment
prior to installation. If the units are equipped
with compartment heaters, the heaters must be
continuously energized while in storage.
1.1 Lifting Instructions
1. Do not lift Eagle actuator by limit switch
compartment.
2. Follow applicable safety guidelines when lifting or
moving actuator.
2.0 Mounting Arrangements
The information contained in this manual is essential
to safe, successful, long term operation of your Andco
Eagle linear actuator. Read and follow the requirements
concerning storage, installation and adjustments. Failure
to do so could void the warranty covering your actuator.
NOTICE
While it is possible to mount the actuator in any position, it is not
recommended that the control compartment cover be positioned
face down. In order to maximize seal integrity, the unit should be
mounted with the extension rod pointed up (vertical installations) or
with motor on top (horizontal installations).
NOTICE
1. The body tube adapter (57) is used for face flange or
trunnion-type mounting.
2. The actuator can be clevis-mounted utilizing the clevis
(29) in the extension rod (6) and the rear clevis bracket,
located on the gear compartment cover (21).
Refer to Figure 1 on page 6.
WARNING
PPE
Approved Personnel Protective
Equipment for the site must
be worn.
WARNING
GROUNDING LUG
Unit must be grounded with
minimum size 10 AWG wire.
North American Sales Company - Serving Customers in California & Nevada - sales@nasco-corp.com - 310-459-8430
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Andco Eagle Specifications

General IconGeneral
BrandAndco
ModelEagle
CategoryController
LanguageEnglish

Summary

Actuator Introduction and Features

Actuator Purpose and Design

Details the Andco Eagle Linear Actuator's self-contained electro-mechanical design for easy installation and reliable operation.

Key Actuator Features

Highlights high-starting torque motor, non-rotating rod, non-back driving screw, and all-metal gearing for robust performance.

Storage and Handling Instructions

Proper Storage Guidelines

Ensures actuators are stored in a clean, dry environment with covers and plugs secured to prevent damage.

Safe Lifting Practices

Advises against lifting by the limit switch compartment and to follow safety guidelines during movement.

Mounting Options and Recommendations

Recommended Mounting Orientations

Suggests mounting with extension rod up or motor on top to ensure seal integrity, avoiding face-down positions.

Available Mounting Configurations

Covers using body tube adapter for flange/trunnion mounting and clevis mounting via the extension rod.

Installation Requirements and Safety Precautions

General Safety Warnings and Cautions

Covers PPE, burn hazards, moving parts, voltage, conductor ratings, and lifting hazards during installation.

Actuator Mounting Procedures

Details preventing side loading, protecting the extension rod, face/trunnion, clevis mounting, and applying lubricant.

Post-Mounting Adjustments and Wiring

Explains length adjustment, securing components, electrical code compliance, and proper conduit routing.

Environmental Protection Measures

Recommends conduit seals and proper cover installation for dust-ignition proof enclosures to prevent moisture damage.

Electrical Grounding and Safety Procedures

Grounding Lug Connection

Details connecting the actuator enclosure grounding lug with a minimum #10 AWG wire to a suitable system.

Power Disconnection for Maintenance

Emphasizes disconnecting all electrical power before any adjustments or cover removal due to multiple live circuits.

Setting Geared Position Limit Switches

Limit Switch Adjustment Steps

Provides step-by-step instructions for setting extend and retract limit switches by rotating the motor shaft and engaging cams.

Actuator Disassembly Guide

Disassembly Safety Warnings

Warns about moving parts, hazardous voltage, and hot surfaces, stressing power disconnection before disassembly.

Removing the Limit Switch Assembly

Guides on removing the limit switch compartment cover and disconnecting leads before removing the assembly.

Motor Component Removal

Details disconnecting motor leads, removing retaining hardware, and carefully extracting the motor from the housing.

Removing Rod End Clevis and Drive Screw

Explains loosening jam nut, unthreading clevis, and unthreading the body tube from the actuator housing.

Drive Screw and Drive Nut Removal

Drive Screw Removal Steps

Outlines removing intermediate gear, key, spacer, installing flex nut, and removing the drive screw/extension rod assembly.

Drive Nut Removal Steps

Describes clamping the drive nut, using a spanner wrench to unthread the rod, and removing the bearing assembly and acme nut.

Reassembly and Testing Procedures

Actuator Reassembly Guidelines

Reverses disassembly steps, detailing thread cleaning, Loctite use, flex nut replacement, and lubrication.

HIPOT Electrical Safety Test

Details HIPOT testing, voltage settings, duration, and acceptable leakage current as per specified tables.

Ground Continuity Testing

Verifies continuity between the actuator's ground lug and the main grounding system for safety.

Operational Functional Test

Involves energizing the actuator and operating it through its entire range of motion to confirm functionality.

Maintenance: Lubrication and Troubleshooting

Actuator Lubrication Guidelines

Explains actuators are factory-lubricated for life, but provides re-lubrication steps after disassembly with specified lubricants.

Troubleshooting Common Issues

Provides checks for common problems: rod not moving, single-direction actuation, noise, or high motor current.

Optional Equipment Details

Gear Driven Potentiometer Functionality

Describes the optional potentiometer for linear output signals and its adjustment procedure for stroke feedback.

Dimensional Drawings and Data

Eagle Actuator Outline Dimensions

Presents detailed dimensional data for the Eagle actuator, covering mounting configurations and key measurements.

Component Identification and Drawings

Eagle Actuator Parts Diagram

Illustrates the internal components of the Eagle actuator with numbered callouts for easy part identification.

Parts List and Spare Parts

Comprehensive Parts Inventory

Provides a detailed list of all actuator components with corresponding item numbers for reference and ordering.

Recommended Spare Parts List

Lists essential spare parts, including drive nut, limit switches, motor, and gasket/seal kits for maintenance.

Single Phase Wiring and Notes

Single Phase Wiring Diagram

Illustrates the field wiring and actuator wiring connections for a single-phase Eagle actuator.

Single Phase Wiring Safety and Notes

Covers limit switch data, optional components, grounding, heater wiring, and HIPOT testing for single-phase units.

Three Phase Wiring and Notes

Three Phase Wiring Diagram

Provides the wiring diagram for a three-phase Eagle actuator, detailing field and actuator wiring connections.

Three Phase Wiring Safety and Notes

Includes limit switch data, optional components, grounding, heater wiring, and HIPOT testing for three-phase units.

Andco Eagle Technical Specifications

Temperature and Electrical Ratings

Details operating temperature, humidity, and electrical ratings for Canadian and US applications.

Motor, Stroke, Speed, and Force Specifications

Specifies motor insulation, design, stroke lengths, and speed/force capabilities at different velocities.

Certifications, Mounting, and Controls

Lists certifications, mounting types, and available control/position card options.

Manufacturer Contact and Copyright

GE Oil & Gas Contact Information

Provides contact details for GE Oil & Gas, including address, phone numbers, email, and website for support.